Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: H
ICC - Volume: 189
ICC - Report ID: 189-H
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Isoprene Production from Propylene
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 189-A,189-B,189-C,189-D,189-E,189-F,189-G
ICC - Related Reports List: 230-B,225-A,230-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/189-H.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Isoprene</b>. Isoprene is a volatile liquid hydrocarbon used in the production of synthetic rubber, especially for tires and other automotive components. It provides elasticity and durability to rubber materials. Isoprene is produced through the thermal cracking of petroleum or as a byproduct of naphtha refining. It is stored as a liquid and remains essential to industries requiring high-performance synthetic rubber.</p> <h6>Raw Material</h6> <p><b>Propylene</b>. Propylene, the main raw material consumed, is a colorless gas at room temperature. It is a low-boiling, flammable, and highly volatile gas, with molecular formula C3H6. Propylene reacts vigorously with oxidizing materials. It may be mildly irritating to the nose, throat, and respiratory tract; propylene has low acute toxicity from inhalation. PG Propylene has been mainly produced as ethylene manufacturing co-product (via steam cracking of paraffinic hydrocarbons) and by-product of petroleum refining (separation from refinery gas). Most recently, amid a tight propylene market, new and novel lower-cost chemical processes for on-purpose propylene production have emerged.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/189-H.jpg
ICC - Short Description: This report provides a techno-economic study of Isoprene production from propylene in the United States. Basically, this process comprises three main steps: propylene dimerization to 2-methyl-1-pentene; 2-methyl-1-pentene isomerization to 2-methyl-2-pentene; and cracking of 2-methyl-2-pentene to produce Isoprene.
ICC - Main Product: Isoprene
ICC - Plant Capacity: 50.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Isoprene Production from Propylene

Isoprene Production Costs Report | Issue H | Q2 2024

Production Cost Report

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Report Details
50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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$1,799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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 Updated with Q2 2024 Data

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Isoprene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Isoprene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Isoprene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Isoprene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Isoprene Production Cost Reports

Bio-Isoprene Production from Glucose (Aerobic Fermentation)

This feasibility study approaches an economic analysis of Bio-Isoprene production from glucose syrup in the United States using an aerobic fermentation process.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Bio-Isoprene Production from Raw Sugar (Aerobic Fermentation)

This feasibility study approaches an economic analysis of Bio-Isoprene production from raw sugar in Germany using an aerobic fermentation process. Raw sugar is initially hydrolyzed into glucose and fructose (invert sugars), which are then fermented to Isoprene product.

Details: 50 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isoprene Production from Crude C5s

This study approaches the economics of Isoprene production from a crude C5s stream in the United States using a two-step extractive distillation process similar to BASF N-methylpyrrolidone (NMP) process.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $999 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isoprene Production from Isobutylene

This report presents the economics of Isoprene production from isobutylene (contained in a C4 cut stream) and formaldehyde in the United States via a typical two-step carbonylation process. Initially, isobutylene is reacted with formaldehyde forming 4,4-dimethyl-1,3-metadioxane (4-4 DMD). This intermediate is then cracked, producing Isoprene.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isoprene Production from Acetylene and Acetone

This study concerns the economics of Isoprene production from acetylene and acetone in the United States using a process similar to a Snamprogetti Acetylene-based process. Initially, acetylene and acetone undergo an addition reaction forming methylbutynol. This chemical is then subjected to a selective hydrogenation forming methylbutenol, which is finally dehydrated yielding Isoprene and water.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Bio-Isoprene Production from Glucose (Anaerobic Fermentation)

This report provides a techno-economic study of a fermentation process for Isoprene production from glucose in the United States. In the process examined in this report, glucose syrup undergoes anaerobic fermentation for isoprene production.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Bio-Isoprene Production from Raw Sugar (Anaerobic Fermentation)

This report provides a techno-economic study of a fermentation process for Isoprene production from raw sugar in the Germany. In the process examined in this report, raw sugar is initially hydrolyzed into glucose and fructose (invert sugars), which are then anaerobically fermented to Isoprene product.

Details: 50 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Polyisoprene Production from Isoprene

This report presents the economics of Polyisoprene production from isoprene in the United States, via a typical solution polymerization process. The Ziegler/Natta catalyst system used in the process yields predominantly cis-1,4 units.

Details: 25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Production from Ethylene and Butenes

This report presents the economics of Polymer Grade (PG) Propylene production from ethylene and raffinate-2. The process under analysis consists in a metathesis process similar to Lummus Technology's Olefins Conversion Technology (OCT). The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Production from Propane (Moving-Bed Reactor)

This study presents the economics of Polymer Grade (PG) Propylene production from propane. The process consists in the dehydrogenation of propane, carried out in a moving-bed reactor, similar to UOP Oleflex. The economic analysis performed assumes a plant located in the United States.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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