Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 309
ICC - Report ID: 309-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Furfuryl Alcohol Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 246-A,246-C
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/309-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Furfuryl Alcohol</b>. Furfuryl Alcohol (a.k.a. 2-Furanmethanol) is an organic compound containing a furan substituted with a hydroxymethyl group. It is the largest volume furfural derivative, produced by the hydrogenation of furfural in the presence of a reduced copper catalyst. This process is possible in vapor-phase reaction or liquid-phase reaction, with the former being the most employed industrially. Furfuryl Alcohol appears as a colorless or pale yellow liquid with a mild odor, which forms an azeotrope with water at atmospheric pressure. It is soluble in most organic solvents, such as alcohols, ether, chloroform, and benzene. Furfuryl Alcohol can be subjected to a series of chemical reactions, including alkylation, cycloaddition, esterification, etherification, hydrogenation, hydrogenolysis, oxidation, and halogenation.</p> <h6>Raw Materials</h6> <p><b>Hydrogen</b>. The hydrogen molecule, H2, is the normal state of pure hydrogen, even though hydrogen can be found in its atomic form under specific conditions. It is a very stable molecule, not usually reactive under normal conditions. Essentially, molecular hydrogen is produced industrially by three different methods: hydrocarbons steam reforming, hydrocarbons partial oxidation and water electrolysis. Hydrogen can also be obtained as a by-product recovered in processes such as the manufacture of styrene from ethylbenzene.</p> <b>Furaldehyde</b>. Furaldehyde is an organic compound used as a solvent, fungicide, and precursor in the production of resins and plastics. Its chemical reactivity makes it a valuable intermediate in various industrial processes. Furaldehyde is produced from agricultural byproducts such as corncobs and oat husks. It is stored as a liquid and is used in industries ranging from agriculture to chemical synthesis.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/309-A.jpg
ICC - Short Description: This report presents the economics of Furfuryl Alcohol (FFA) from furfural via a hydrogenation process. In this process, furfural is hydrogenated in the liquid phase, producing FFA. The economic analysis presented assumes a plant constructed in the United States.
ICC - Main Product: Furfuryl Alcohol
ICC - Plant Capacity: 5.00
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Furfuryl Alcohol Production

Furfuryl Alcohol Production Costs Report | Issue A | Q3 2024

Production Cost Report

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Report Details
5 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 5 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Furfuryl Alcohol production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Furfuryl Alcohol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Furfuryl Alcohol production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Furfuryl Alcohol plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Details: 1,000 MM Nm3/y United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 MM Nm3/y (MM Nm3 per year per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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This study provides a techno-economic study of Hydrogen production from natural gas in the United States. In this analysis, natural gas is submitted to a thermal partial oxidation process, producing syngas, which is passed through a shift converter to enrich the Hydrogen output.

Details: 25 MM Nm3/y United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

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