Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: T
ICC - Volume: 172
ICC - Report ID: 172-T
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Ethylene from PVC-Rich Mixed Plastic Waste
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 172-A,172-B,172-C,172-D,172-E,172-F,172-G,172-H,172-I,172-J,172-K,172-L,172-M,172-N,172-O,172-R,172-P,172-Q,172-S,172-U,172-V
ICC - Related Reports List: 230-A,198-F,130-C
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3299","2":"3299","3":"3299"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/172-T.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Ethylene</b>. Ethylene is known as a key building block for the petrochemical industry, being one of the largest-volume petrochemical produced worldwide. It is widely used as chemical intermediate in the production of several end products, including plastics, resins and fibers. Ethylene is largely produced by thermal cracking of petroleum-based feedstocks, in the presence of steam. It is stored in a liquid state under high pressure or at low temperatures. However, ethylene is, most of times, directly supplied to its consumers.</p> <p><b>Propylene</b>. Propylene, the main raw material consumed, is a colorless gas at room temperature. It is a low-boiling, flammable, and highly volatile gas, with molecular formula C3H6. Propylene reacts vigorously with oxidizing materials. It may be mildly irritating to the nose, throat, and respiratory tract; propylene has low acute toxicity from inhalation. PG Propylene has been mainly produced as ethylene manufacturing co-product (via steam cracking of paraffinic hydrocarbons) and by-product of petroleum refining (separation from refinery gas). Most recently, amid a tight propylene market, new and novel lower-cost chemical processes for on-purpose propylene production have emerged.</p> <h6>Raw Materials</h6> <p><b>Calcium Carbonate</b>. Calcium Carbonate (CaCO3) is a compound commonly found as a white mineral (calcite) which occurs naturally in chalks, limestones and marbles. These rocks are classified as limestones, a general term used for a rock containing varying proportions of calcite and dolomite. The quality of calcium carbonate depends on some factors: purity, whiteness, homogeneity, and thickness.</p> <b>Mixed Plastic Waste</b>. Mixed Plastic Waste (70 wt% PE/PP, 6.5 wt% PVC, 13.5 wt% PS, 10 wt% rest) consists of a blend of polyolefins and other plastic types, primarily used in waste-to-energy processes or low-grade recycling. This mixture's varied composition poses challenges for traditional recycling, but it serves as feedstock for chemical recycling or alternative fuels, reducing the reliance on fossil resources.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/172-T.jpg
ICC - Short Description: This report provides an economic analysis of Ethylene production via pyrolysis of mixed plastic waste rich in PVC in the United States. Initially, the chlorine content in the main stream is removed by reacting it with calcium carbonate. Then, the chlorine-depleted plastic stream is submitted to pyrolysis. The resulting pyrolysis gases are first sent to primary separation and finally distilled, yielding ethylene and other by-products.
ICC - Main Product: Ethylene
ICC - Plant Capacity: 30.00
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Ethylene from PVC-Rich Mixed Plastic Waste

Ethylene Production Costs Report | Issue T | Q3 2024

Production Cost Report

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30 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 30 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Ethylene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Ethylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Ethylene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Ethylene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Ethylene Production Cost Reports

PG Ethylene from Ethanol (Similar to Braskem Process)

This study presents the costs associated with Green Polymer Grade (PG) Ethylene production from ethanol in the United States using a process similar to the processes developed by Braskem and Petrobras. In this process, the reaction system is composed of multiple reactors and multiple furnaces.

Details: 250 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue N   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

PG Ethylene from Ethanol (Similar to Dow Chemical Process)

This study concerns Green Polymer Grade (PG) Ethylene production in the United States. The technology examined in this report is similar to the one developed by Dow Chemical. In this process, a selective oxidation reactor is used in the purification step to remove CO and hydrogen from the process.

Details: 250 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue P   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Calcium Carbonate Production from Lime and Soda Ash

This report presents the economics of Precipitated Calcium Carbonate (PCC) production from lime and sodium carbonate in the United States, via a conventional lime-soda process. In this process, calcium hydroxide is generated by treating lime with water. Then, calcium hydroxide reacts with soda ash. Besides PCC, an aqueous solution of sodium hydroxide is also obtained as product.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Homopolymer HDPE from Ethylene (Similar to MarTECH Loop Slurry)

This report presents the economics of High Density Polyethylene (HDPE) production from polymer grade (PG) ethylene in the United States, using a slurry loop process similar to Chevron Phillips MarTECH and INEOS INNOVENE S. In this process, the monomers are polymerized in a single loop reactor.

Details: 450 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Production from Ethylene and Butenes

This report presents the economics of Polymer Grade (PG) Propylene production from ethylene and raffinate-2. The process under analysis consists in a metathesis process similar to Lummus Technology's Olefins Conversion Technology (OCT). The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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