Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 130
ICC - Report ID: 130-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Calcium Carbonate Production from Lime and Soda Ash
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 130-A,130-B
ICC - Related Reports List: 172-T
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/130-C.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Calcium Carbonate</b>. Calcium Carbonate (CaCO3) is a compound commonly found as a white mineral (calcite) which occurs naturally in chalks, limestones and marbles. These rocks are classified as limestones, a general term used for a rock containing varying proportions of calcite and dolomite. The quality of calcium carbonate depends on some factors: purity, whiteness, homogeneity, and thickness.</p> <p><b>Caustic Soda</b>. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine. </p> <h6>Raw Materials</h6> <p><b>Soda Ash</b>. Sodium Carbonate, also known as soda ash, is the disodium salt of carbonic acid. This chemical can be obtained from natural deposits as well as synthetically produced (through the Solvay process). Soda ash is widely used in production of glass, chemicals, soaps, detergents, pulp and paper.</p> <b>Lime</b>. Lime, also known as quicklime, is formed by the thermal decomposition of limestone. This material is composed primarily of calcium oxide, with magnesium oxide as a secondary component. It is an alkaline and powerful dehydrating agent.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/130-C.jpg
ICC - Short Description: This report presents the economics of Precipitated Calcium Carbonate (PCC) production from lime and sodium carbonate in the United States, via a conventional lime-soda process. In this process, calcium hydroxide is generated by treating lime with water. Then, calcium hydroxide reacts with soda ash. Besides PCC, an aqueous solution of sodium hydroxide is also obtained as product.
ICC - Main Product: Calcium Carbonate
ICC - Plant Capacity: 50.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Calcium Carbonate Production from Lime and Soda Ash

Calcium Carbonate Production Costs Report | Issue C | Q2 2024

Production Cost Report

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50 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Calcium Carbonate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Calcium Carbonate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Calcium Carbonate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Calcium Carbonate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Calcium Carbonate Production Cost Reports

Calcium Carbonate Production from Limestone

This report presents the economics of Precipitated Calcium Carbonate (PCC) production from limestone in the United States, via a typical process. Limestone is first calcinated. The product reacts with water producing calcium hydroxide, which is further carbonated with carbon dioxide from calcination to produce PCC.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Calcium Carbonate Production from Lime and Carbon Dioxide

This report presents the economics of Calcium Carbonate production from lime in the United States, via a typical process. In this process, lime reacts with water producing calcium hydroxide, which is further carbonated with carbon dioxide to produce PCC.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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This report provides an economic analysis of Ethylene production via pyrolysis of mixed plastic waste rich in PVC in the United States. Initially, the chlorine content in the main stream is removed by reacting it with calcium carbonate. Then, the chlorine-depleted plastic stream is submitted to pyrolysis. The resulting pyrolysis gases are first sent to primary separation and finally distilled, yielding ethylene and other by-products.

Details: 30 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue T   From $999 USD

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