Dimethyl Terephthalate from Toluene and Methanol
Dimethyl Terephthalate Production Costs Report | Issue B | Q4 2024
| Report Details |
| 100 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 100 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
It presents the economics of Dimethyl Terephthalate (DMT) production from toluene and methanol in a plant located in the United States. Toluene is converted to p-xylene via a catalytic disproportionation process similar to ExxonMobil PxMax. The p-xylene is oxidized to p-toluic acid, which is esterified with methanol to generate DMT.
The report provides a comprehensive study of Dimethyl Terephthalate production and related Dimethyl Terephthalate production cost, covering three key aspects: a complete description of the Dimethyl Terephthalate production process examined; an in-depth analysis of the related Dimethyl Terephthalate plant capital cost (Capex); and an evaluation of the respective Dimethyl Terephthalate plant operating costs (Opex).
The Dimethyl Terephthalate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Dimethyl Terephthalate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Dimethyl Terephthalate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Dimethyl Terephthalate. Dimethyl Terephthalate (DMT) is a key intermediate in the production of polyethylene terephthalate (PET) and polyester fibers, widely used in packaging, textiles, and engineering plastics. DMT is produced via the esterification of terephthalic acid with methanol. It is stored as a solid and is central to industries producing strong, flexible, and durable plastics and fibers.
Raw Materials
Methanol. Methanol is one of the most important chemical raw materials, used as a solvent, starting material in the production of chemicals and in the fuel sector. Currently, more than 95% of commercial methanol is synthetically produced from synthesis gas, or syngas, which is a mixture of hydrogen and carbon monoxide.
Toluene. Toluene (also known as Methylbenzene) is an aromatic hydrocarbon mainly used as an industrial feedstock and as solvent. A significant part of toluene production is blended directly into gasoline pools. Other major use of this chemical is in the manufacture of the more valuable benzene, through hydrodealkylation. Most of toluene is produced via catalytic reforming of refinery streams (C6–C9 naphthas), along with benzene, xylenes, and C9-aromatics.
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$1,199 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Updated with Q4 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Updated with Q4 2024 Data
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Dimethyl Terephthalate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Dimethyl Terephthalate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Dimethyl Terephthalate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Dimethyl Terephthalate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Dimethyl Terephthalate Production Cost Reports
Dimethyl Terephthalate from p-Xylene and Methanol
This report examines the costs related to Dimethyl Terephthalate (DMT) production from p-xylene and methanol in the United States, via typical oxidation and esterification processes. In this process, operations theoretically take place in alternate oxidation and esterification (with methanol) phases. P-xylene is oxidized to p-toluic acid, which is converted to p-methyl toluate, then to methyl terephthalate and ,finally, to DMT.
Details: 100 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $1,199 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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