Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: F
ICC - Volume: 111
ICC - Report ID: 111-F
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Chlorine from Gaseous Hydrogen Chloride (Electrolysis)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 111-A,111-B,111-C,111-E,111-D
ICC - Related Reports List: 138-A,326-A,176-D
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/111-F.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Chlorine</b>. Chlorine figures among the most important chemical commodities. It is an indispensable intermediate in the chemical industry, employed in the manufacture of a multitude of end products (e.g. materials of construction, solvents, pesticides, etc). Most of chlorine produced on commercial scale is based on electrolysis of aqueous sodium chloride (brine), which also generates caustic soda and hydrogen as co-products (chlor-alkali processes).</p> <p><b>Hydrogen</b>. The hydrogen molecule, H2, is the normal state of pure hydrogen, even though hydrogen can be found in its atomic form under specific conditions. It is a very stable molecule, not usually reactive under normal conditions. Essentially, molecular hydrogen is produced industrially by three different methods: hydrocarbons steam reforming, hydrocarbons partial oxidation and water electrolysis. Hydrogen can also be obtained as a by-product recovered in processes such as the manufacture of styrene from ethylbenzene.</p> <h6>Raw Material</h6> <p><b>Hydrogen Chloride</b>. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/111-F.jpg
ICC - Short Description: This report evaluates Chlorine production from HCl in the United States. The process examined in this report is similar to the Dupont hydrogen chloride dry electrolysis process. In this process, anhydrous hydrogen chloride is decomposed electrolytically in gaseous phase.
ICC - Main Product: Chlorine
ICC - Plant Capacity: 65.00
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Chlorine from Gaseous Hydrogen Chloride (Electrolysis)

Chlorine Production Costs Report | Issue F | Q2 2024

Production Cost Report

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Report Details
65 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 65 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Chlorine production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Chlorine process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Chlorine production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Chlorine plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Chlorine Production Cost Reports

Chlorine Production from Sodium Chloride (Membrane Process)

This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chlorine Production from Sodium Chloride (Diaphragm Process)

This study presents the economics of Chlorine production from sodium chloride via a diaphragm plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a diaphragm cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Hydrogen Chloride Production from Hydrogen and Chlorine

This study analysis the economics of Anhydrous Hydrogen Chloride (HCl) production from hydrogen and chlorine in the United States. The process examined is a typical synthesis of Hydrogen Chloride via the direct reaction of the elements.

Details: 25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Vinyl Chloride from Ethylene and Chlorine (Balanced Process)

This study presents the economics of Vinyl Chloride (VCM) production from ethylene and chlorine in the United States. Initially, ethylene is chlorinated to produce ethylene dichloride (EDC). Then, EDC is thermally cracked yielding VCM and HCl. The HCl produced and ethylene are reacted with oxygen, yielding more EDC. This leads to a so called “balanced process”.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,499 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Aluminum Chloride Production

This report presents the economics of Aluminum Chloride production from aluminum metal and chlorine in the United States. In the process, chlorine gas is passed through molten aluminum, producing Anhydrous Aluminum Chloride.

Details: 10 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 10 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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