Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 298
ICC - Report ID: 298-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Chlorine Dioxide from Sodium Chlorate (Hydrochloric Acid Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 298-A,298-B
ICC - Related Reports List: 138-E
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/298-C.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Chlorine Dioxide</b>. Chlorine Dioxide (a.k.a. ClO2) is a very unstable gas, which easily decomposes into chlorine and oxygen when exposed to light or mild heating. This gas is a potent oxidizing agent, widely used in disinfection applications.</p> <h6>Raw Materials</h6> <p><b>Sodium Chlorate</b>. Sodium Chlorate is an oxidizing agent used in the production of chlorine dioxide for bleaching paper pulp and in herbicides. It is valued for its strong oxidizing properties and efficiency in industrial applications. Sodium chlorate is produced through the electrolysis of sodium chloride solution and stored as a crystalline solid.</p> <b>Hydrochloric Acid</b>. Hydrogen Chloride (HCl), commonly found as hydrochloric acid (a.k.a. muriatic acid) when dissolved in water, is a highly important industrial chemical. Hydrochloric acid has widespread applications in various industries, with major uses in steel pickling, pH control, water treatment, and as a catalyst in chemical synthesis. It is also employed in the production of chlorides, fertilizers, dyes, and in food processing. Hydrogen chloride is primarily produced through the direct synthesis of hydrogen and chlorine, or as a by-product of chlorination reactions in various organic processes. The HCl gas can be absorbed in water to produce aqueous hydrochloric acid, which is the form most widely used industrially.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/298-C.jpg
ICC - Short Description: This study presents the costs associated with the construction of a plant for Chlorine Dioxide production from sodium chlorate in the United States. This process is based on the reduction of sodium chlorate, using hydrochloric acid as reducing agent, to produce Chlorine Dioxide.
ICC - Main Product: Chlorine Dioxide
ICC - Plant Capacity: 8.00
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Chlorine Dioxide from Sodium Chlorate (Hydrochloric Acid Process)

Chlorine Dioxide Production Costs Report | Issue C | Q2 2024

Production Cost Report

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Report Details
8 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 8 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Chlorine Dioxide production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Chlorine Dioxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Chlorine Dioxide production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Chlorine Dioxide plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Chlorine Dioxide Production Cost Reports

Chlorine Dioxide from Sodium Chlorate (Sulfuric Acid Process)

This report presents the economics of Chlorine Dioxide production from sodium chlorate via a sulfuric acid-based reduction process. Sulfur dioxide is used as reductant. The economic analysis approaches a plant located in the United States.

Details: 8 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 8 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chlorine Dioxide Production from Chlorine

This study presents the costs associated with the construction of a plant for Chlorine Dioxide production from chlorine in the United States. Initially, sodium chlorate is produced from caustic soda and hydrochloric acid solution via electrolysis. Hydrogen and chlorine are reacted in a furnace to form the pure hydrogen chloride. The sodium chlorate formed is then reduced with the hydrogen chloride to chlorine dioxide.

Details: 10 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 10 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Hydrogen Chloride Production from Polyvinyl Chloride Waste

This study approaches the economics of gaseous Hydrogen Chloride (HCl) production from polyvinyl chloride (PVC) waste in the United States. The process under analysis is a pyrolysis conducted in two continuous reactors. Initially, HCl and chlorinated hydrocarbons (Cl-HCs) are removed from the plastic in the first reactor and HCl is purified. The plastic is then sent to a second reactor to finish pyrolysis and, finally, the pyrolysis gases are directed to distillation to produce benzene and fuel oil as by-products

Details: 2 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 2 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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