Bio-Butadiene Production from Glucose (Anaerobic Fermentation)
Butadiene Production Costs Report | Issue I | Q2 2024
Report Details |
165 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 165 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
It presents the economics of bio-based 1,3-Butadiene (BD) production from glucose syrup in the United States using an anaerobic fermentation process.
The report provides a comprehensive study of Butadiene production and related Butadiene production cost, covering three key aspects: a complete description of the Butadiene production process examined; an in-depth analysis of the related Butadiene plant capital cost (Capex); and an evaluation of the respective Butadiene plant operating costs (Opex).
The Butadiene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Butadiene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Butadiene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Butadiene. Butadiene is a commodity mainly produced as a byproduct of ethylene crackers. More specifically, it is extracted from the C4 hydrocarbons stream in naphtha-based crackers. The largest single use of butadiene is in the production of SBR and styrene-butadiene latexes.
Raw Material
Glucose Syrup. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Butadiene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Butadiene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Butadiene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Butadiene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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This report presents the economics of 1,3-Butadiene (BD) production from n-butane. In the process, n-butane undergoes a dehydrogenation reaction process similar to Lummus Catadiene, generating a C4s stream which is purified to obtain 1,3-Butadiene. The economic analysis is based on a plant located in the United States.
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The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butadiene Production from Butenes
This study presents the economics of 1,3-Butadiene (BD) production from mixed butenes in a plant assumed to be erected in the United States. In this process, which is similar to TPC/UOP Oxo-D, butenes are catalytically dehydrogenated to produce the Butadiene product. Raffinate is obtained as by-product.
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The cost analyses presented in this report target a 240 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butadiene Production from Ethanol
This report examines the costs related to 1,3-Butadiene (BD) production from hydrous ethanol in the United States. This process consists of a two-stage reaction process. First, ethanol is converted to acetaldehyde, which is then reacted with ethanol to produce 1,3-Butadiene. Raffinate is generated as by-product in the process.
Details: 110 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 110 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Butadiene Production from Glucose (Aerobic Fermentation)
It presents the economics of bio-based 1,3-Butadiene (BD) production from glucose syrup in the United States using a direct aerobic fermentation process similar to the one proposed by Global Bioenergies.
Details: 165 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 165 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Butadiene Production from Raw Sugar (Aerobic Fermentation)
It presents the economics of bio-based 1,3-Butadiene (BD) production from raw sugar in Germany using a direct aerobic fermentation process similar to the one proposed by Global Bioenergies. Raw sugar is hydrolyzed into invert sugars, which are fermented to Butadiene.
Details: 165 kta Germany-based plant | Q2 2024 | 107 pages | Issue E From $799 USD
The cost analyses presented in this report target a 165 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butadiene from Crude C4s (NMP Extraction)
This report analyses the economics of 1,3-Butadiene production from a crude C4s stream in the United States using an extraction process that uses N-methyl-2-pyrrolidinone (NMP) similar to BASF NMP. Raffinate-1 is generated as by-product in the process.
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The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butadiene from Crude C4s (DMF Extraction)
It presents the economics of 1,3-Butadiene extraction from a crude C4s stream in the United States. The process examined in this report is similar to Nippon Zeon. In this process, dimethyl-formamide is used as a solvent in order to extract twice 1,3-Butadiene from the crude C4 stream.
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue G From $999 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Butadiene Production from Carbon Monoxide
This report presents the costs associated with 1,3-Butadiene production from carbon monoxide in the United States using a process similar to LanzaTech/Invista. First, carbon monoxide (CO) is fermented forming 2,3-butanediol (BDO). Then, BDO is catalytically dehydrogenated to 1,3-Butadiene (BD).
Details: 20 kta United States-based plant | Q2 2024 | 107 pages | Issue H From $1,199 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Bio-Butadiene Production from Raw Sugar (Anaerobic Fermentation)
This study refers to bio-based 1,3-Butadiene production from raw sugar in Germany via an anaerobic fermentation process. Raw sugar is first hydrolyzed into invert sugars, which are then fermented to Butadiene.
Details: 165 kta Germany-based plant | Q2 2024 | 107 pages | Issue J From $799 USD
The cost analyses presented in this report target a 165 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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