Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 36
ICC - Report ID: 036-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Benzene Production from Pygas (Liquid-Liquid Extraction Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 036-C,036-D,036-E,036-G,036-H,036-I,036-J,036-A,036-F
ICC - Related Reports List: 047-A,293-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/036-B.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Benzene</b>. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar. </p> <p><b>Mixed Xylenes</b>. Mixed xylenes refer to a mixture containing benzene homologues with formula C8H10, encompassing three isomeric dimethylbenzenes - o-xylene, m-xylene, and p-xylene – and usually ethylbenzene. Mixed xylenes are produced on commercial scale mainly from catalytic reformate, pyrolysis gasoline, toluene disproportionation product, and coke-oven light oil. Most of mixed xylenes are recovered for the production of Paraxylene. To a lesser extent, mixed xylenes are used for orthoxylene production and gasoline blending. Purified xylenes, in turn, are used in a number of products including plasticizers and polyester fibers, photographic films, beverage bottles, etc.</p> <b>Crude C5s</b>. Crude C5s are a byproduct of naphtha cracking, consisting of a mixture of C5 hydrocarbons. They serve as feedstocks for the production of synthetic rubbers, resins, and adhesives. Crude C5s are separated through distillation and refining processes and are stored as liquids. They play a significant role in the chemical industry, especially in the production of high-performance elastomers.</p> <h6>Raw Material</h6> <p><b>Pyrolysis Gasoline</b>. Pyrolysis gasoline is a byproduct of the pyrolysis of hydrocarbons, rich in aromatics such as benzene, toluene, and xylene. It is often used as a feedstock for further refining or as a blending component in gasoline. Pyrolysis gasoline is stored as a liquid and can be hydrogenated to remove undesirable components before being integrated into fuel production or chemical processes.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/036-B.jpg
ICC - Short Description: This study presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States. This study reviews a typical liquid-liquid extraction process. In the also called solvent extraction, mixed xylenes and a C5 stream are obtained as by-products.
ICC - Main Product: Benzene
ICC - Plant Capacity: 400.00
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Benzene Production from Pygas (Liquid-Liquid Extraction Process)

Benzene Production Costs Report | Issue B | Q3 2024

Production Cost Report

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Report Details
400 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 400 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Benzene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Benzene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Benzene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Benzene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Benzene Production Cost Reports

Benzene from Toluene (Selective Toluene Disproportionation)

It presents the economics of a selective toluene disproportionation process (STDP) for Benzene production in the United States. In the STDP, toluene is converted into benzene and xylenes (mainly, p-xylene). The reaction is carried out with a zeolitic catalyst, in a hydrogen atmosphere to minimize coke formation and side reactions.

Details: 250 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Benzene from Toluene (Hydrodealkylation)

This study presents the economic analysis for the construction of an industrial plant for Benzene production from toluene in the United States. This study reviews a toluene hydrodealkylation (THDA) technology similar to Houdry's Detol. In this process, toluene is converted over a fixed-bed catalyst into Benzene.

Details: 250 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue I   From $799 USD

The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Cyclohexane from Benzene and Hydrogen (Liquid-Phase Process)

This feasibility study shows the economics of Cyclohexane production from benzene using a liquid phase hydrogenation process in the presence of a nickel-based catalyst. The economic analysis presented is based on a plant constructed in the United States.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Nitrobenzene Production from Benzene (NORAM)

This report presents the economics of Nitrobenzene production from benzene and nitric acid in the United States. The process analyzed in this report is similar to NORAM's adiabatic benzene nitration process, which uses a plug-flow nitrator containing jet-impingement elements.

Details: 530 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 530 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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