Benzene Production from Pygas (Liquid-Liquid Extraction Process)
Benzene Production Costs Report | Issue B | Q4 2024
| Report Details |
| 400 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 400 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study presents the economics of Benzene production from pyrolysis gasoline (pygas) in the United States. This study reviews a typical liquid-liquid extraction process. In the also called solvent extraction, mixed xylenes and a C5 stream are obtained as by-products.
The report provides a comprehensive study of Benzene production and related Benzene production cost, covering three key aspects: a complete description of the Benzene production process examined; an in-depth analysis of the related Benzene plant capital cost (Capex); and an evaluation of the respective Benzene plant operating costs (Opex).
The Benzene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Benzene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Benzene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Products
Benzene. Benzene (C6H6) is a flammable and volatile liquid. As the most simple aromatic hydrocarbon, it is used as an intermediate to produce many important chemicals, such as styrene (raw material for polystyrene and synthetic rubber), cyclohexane (used in nylon production), alkylbenzenes (used in detergent industry), aniline (used to produce dyes and polyurethanes), and chlorobenzenes. Also, benzene is used to produce pharmaceuticals, specialty chemicals, plastics, and pesticides. It occurs naturally in crude oil and coal tar.
Mixed Xylenes. Mixed xylenes refer to a mixture containing benzene homologues with formula C8H10, encompassing three isomeric dimethylbenzenes - o-xylene, m-xylene, and p-xylene – and usually ethylbenzene. Mixed xylenes are produced on commercial scale mainly from catalytic reformate, pyrolysis gasoline, toluene disproportionation product, and coke-oven light oil. Most of mixed xylenes are recovered for the production of Paraxylene. To a lesser extent, mixed xylenes are used for orthoxylene production and gasoline blending. Purified xylenes, in turn, are used in a number of products including plasticizers and polyester fibers, photographic films, beverage bottles, etc.
Crude C5s. Crude C5s are a byproduct of naphtha cracking, consisting of a mixture of C5 hydrocarbons. They serve as feedstocks for the production of synthetic rubbers, resins, and adhesives. Crude C5s are separated through distillation and refining processes and are stored as liquids. They play a significant role in the chemical industry, especially in the production of high-performance elastomers.
Raw Material
Pyrolysis Gasoline. Pyrolysis gasoline is a byproduct of the pyrolysis of hydrocarbons, rich in aromatics such as benzene, toluene, and xylene. It is often used as a feedstock for further refining or as a blending component in gasoline. Pyrolysis gasoline is stored as a liquid and can be hydrogenated to remove undesirable components before being integrated into fuel production or chemical processes.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Benzene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Benzene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Benzene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Benzene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Benzene Production Cost Reports
Benzene from Toluene (Selective Toluene Disproportionation)
It presents the economics of a selective toluene disproportionation process (STDP) for Benzene production in the United States. In the STDP, toluene is converted into benzene and xylenes (mainly, p-xylene). The reaction is carried out with a zeolitic catalyst, in a hydrogen atmosphere to minimize coke formation and side reactions.
Details: 250 kta United States-based plant | Q4 2024 | 107 pages | Issue G From $799 USD
The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Benzene from Toluene (Hydrodealkylation)
This study presents the economic analysis for the construction of an industrial plant for Benzene production from toluene in the United States. This study reviews a toluene hydrodealkylation (THDA) technology similar to Houdry's Detol. In this process, toluene is converted over a fixed-bed catalyst into Benzene.
Details: 250 kta United States-based plant | Q4 2024 | 107 pages | Issue I From $799 USD
The cost analyses presented in this report target a 250 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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