Ammonia Production from Fuel Oil
Ammonia Production Costs Report | Issue E | Q2 2024
Report Details |
800 kta United States-based plant | Q2 2024 | 107 pages |
This report presents a cost analysis of a 800 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report examines the costs related to Ammonia production from heavy fuel oil. The process under analysis integrates a heavy fuel oil partial oxidation process for synthesis gas production with a unit that produces ammonia from hydrogen and nitrogen. The economic analysis provided assumes a plant located in the United States.
The report provides a comprehensive study of Ammonia production and related Ammonia production cost, covering three key aspects: a complete description of the Ammonia production process examined; an in-depth analysis of the related Ammonia plant capital cost (Capex); and an evaluation of the respective Ammonia plant operating costs (Opex).
The Ammonia production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ammonia plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ammonia plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.
Raw Material
Fuel Oil. Fuel Oil is a heavy petroleum product primarily used for power generation, shipping, and industrial heating. It is characterized by its high energy content and viscosity, making it suitable for large-scale combustion processes. Fuel oil is obtained from the residual fractions of crude oil after refining and is stored in tanks as a liquid. It is typically used in low-speed marine engines and industrial boilers, where its slow-burning properties allow for efficient energy transfer over long periods.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ammonia production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Ammonia process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ammonia production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ammonia plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Ammonia Production Cost Reports
Ammonia Production from Syngas
This report presents the economics of Ammonia production from synthesis gas (syngas). In this process, hydrogen, recovered from syngas feedstock, and nitrogen, recovered from air, react producing Ammonia. The economic analysis performed assumes a plant located in the United States.
Details: 800 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ammonia Production from Natural Gas (Combined Reforming)
This report presents the economics of Ammonia production from natural gas in the United States using a process similar to KBR Purifier process. In the process examined, syngas is initially produced from natural gas via a combined reforming. The syngas is purified through several steps into nitrogen and hydrogen which are synthesized to ammonia.
Details: 800 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $1,199 USD
The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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