Production Cost Report
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ammonia-e41a
USA
Ammonia
Ammonia Production from Heavy Oil
"Ammonia", Ullmann's Encyclopedia of Industrial Chemistry, 2010;

This report presents an up-to-date, detailed cost analysis of Ammonia production from heavy oil via the integration of two production processes: hydrogen production from heavy oils via partial oxidation and ammonia synthesis. In this process, heavy oil, a byproduct of petroleum refining processes, is used as feedstock in a gasification process to produce synthesis gas (a mixture of carbon monoxide and hydrogen). The synthesis gas is then subjected to a water-gas shift reaction, in which its carbon monoxide content is converted into hydrogen and carbon dioxide. The outlet from the shift reactors undergoes further purification steps for the recovery of hydrogen. Then, hydrogen is mixed with nitrogen, produced by an air separation unit, and the mixture is fed to the ammonia synthesis plant, in which they both react producing Ammonia.
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United States
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Ammonia E41A
This report examines the costs related to Ammonia production from heavy oil. The process under analysis integrates a heavy oil partial oxidation process for synthesis gas production with a unit that produces ammonia from hydrogen and nitrogen. The economic analysis provided assumes a plant located in the United States.
0
0
800.00
kta
0

Ammonia Production from Heavy Oil

Cost of Production Report | Ammonia E41A

Cost of Production Report

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Details: 800 kta United States-based plant   |   Q1 2024   |   107 pages   |   See Versions  From $1,199 USD

This report presents a cost analysis of a 800 kta (kilometric tons per annum) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Ammonia production from heavy oil via the integration of two production processes: hydrogen production from heavy oils via partial oxidation and ammonia synthesis. In this process, heavy oil, a byproduct of petroleum refining processes, is used as feedstock in a gasification process to produce synthesis gas (a mixture of carbon monoxide and hydrogen). The synthesis gas is then subjected to a water-gas shift reaction, in which its carbon monoxide content is converted into hydrogen and carbon dioxide. The outlet from the shift reactors undergoes further purification steps for the recovery of hydrogen. Then, hydrogen is mixed with nitrogen, produced by an air separation unit, and the mixture is fed to the ammonia synthesis plant, in which they both react producing Ammonia.

This report, Ammonia E41A, is a best-in-class examination of Ammonia production, providing an in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s):
"Ammonia", Ullmann's Encyclopedia of Industrial Chemistry, 2010

Report Content Highlights

Capital Cost Breakdown

Investment information on the requirements for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, categorized by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions of the technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full description of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule including total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for several scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
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Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices assumed in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule, including duration of major project phases

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Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and receive cost analyses for an industrial plant according to your needs

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