Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 186
ICC - Report ID: 186-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Acetone Production from Isopropanol
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 186-A,186-C
ICC - Related Reports List: 022-C,008-A,008-B,008-C
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/186-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Acetone</b>. Acetone, also known as 2-propanone, is the simplest ketone. It is used as solvent for a wide range of organic compounds (e.g. oils, fats, resins, waxes and gums). It is also used as feedstock for the production of several chemicals, such as methyl methacrylate, bisphenol A, and methyl isobutyl ketone. The main source of acetone is the process for phenol production from cumene, which generates acetone as by-product at an approximate ratio for 0.6 kg of acetone per kg of phenol. Industrial consumers of acetone usually receive shipments in large containers made of carbon steel, tank trucks made of stainless steel or aluminum, or rail tank cars made of carbon steel or aluminum. International shipments by sea are usually made in steel barges and amount at least 2,000 metric tons.</p> <h6>Raw Material</h6> <p><b>Isopropanol</b>. Isopropanol is a widely used solvent in pharmaceuticals, cosmetics, and cleaning products. It is valued for its rapid evaporation and disinfectant properties, making it a key ingredient in hand sanitizers and surface cleaners. Isopropanol is produced by the hydration of propylene and is stored as a liquid. It is easy to transport and has become even more critical in the hygiene sector.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/186-B.jpg
ICC - Short Description: This feasibility study presents the economics of Acetone production from isopropanol using a liquid phase dehydrogenation process. The economic analysis presented in the study assumes a plant located in the United States.
ICC - Main Product: Acetone
ICC - Plant Capacity: 30.00
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Acetone Production from Isopropanol

Acetone Production Costs Report | Issue B | Q3 2024

Production Cost Report

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Report Details
30 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 30 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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$3,099 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acetone production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Acetone process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acetone production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acetone plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Acetone Production Cost Reports

Acetone Production from Propylene (Two-Step Process)

This report presents the economics of a two-step process for Acetone production from propylene in the United States. In the process examined, propylene is hydrated in a catalytic reactor, producing isopropanol. Then, isopropanol is dehydrogenated in a fixed bed catalyst reactor to produce Acetone.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acetone Production from Propylene (Single-Step Process)

This report approaches the economics of Acetone production from propylene in the United States. In the process examined, a direct propylene oxidation is carried out in the presence of palladium chloride and copper chloride, yielding Acetone.

Details: 80 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $999 USD

The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Isopropyl Alcohol Production from RG Propylene

This report presents the economics of Isopropyl Alcohol production from refinery grade (RG) propylene via a typical indirect propylene hydration process. In this process, RG propylene reacts with sulfuric acid to form isopropyl alcohol sulfates. Those sulfates are then reacted with water to form Isopropanol. The study assumes a plant located in the United States.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isopropyl Alcohol Production from PG Propylene

This report approaches the economics of Isopropyl Alcohol production from Polymer Grade (PG) Propylene. This study is based on a plant located in the United States. Isopropyl Alcohol is obtained via a typical direct propylene hydration process which is carried out in the vapour phase using phosphoric acid on silica as catalyst.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Isopropyl Alcohol Production from Acetone

In this report, it is approached the economics of Isopropyl Alcohol production from acetone in a typical acetone hydrogenation process, also assuming an industrial plant located in the United States. The reaction is carried out in liquid phase, in two fixed bed reactors in series, catalyzed by a Raney nickel catalyst.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methyl Methacrylate Production from Acetone, NH3 and Natural Gas

This report presents the economics of a process similar to Evonik Aveneer for Methyl Methacrylate (MMA) production from acetone and hydrogen cyanide (HCN) in the United States. Initially, HCN is produced from ammonia (NH3) and natural gas in an on-site unit. Then, acetone and methanol are used as raw materials for the production of MMA in six main steps, which are described in the report.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $1,499 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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