Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: F
ICC - Volume: 263
ICC - Report ID: 263-F
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Acetaldehyde Production from Ethanol
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 263-A,263-B,263-C,263-D,263-E
ICC - Related Reports List: 241-A,012-D,241-S
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/263-F.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Acetaldehyde</b>. Acetaldehyde (also known as ethanal) is an important aldehyde, mainly used as chemical intermediate in the production of acetic acid, peracetic acid, and pyridine basis.</p> <p><b>Acetic Acid</b>. Acetic acid (also known as ethanoic acid, hydrogen acetate) is a carboxylic acid found in dilute solutions in plant and animal systems. This chemical is widely used in organic processes, primarily in the production of polymers derived from vinyl acetate, used in paints and coatings, cellulose used to produce acetate fibers, and as solvent. While 2–12 wt% acetic acid solutions, usually called vinegar, have long been produced by ethanol fermentation, nowadays the commercial production of acetic acid is mainly based on methanol carbonylation and liquid-phase oxidation of n-butane.</p> <h6>Raw Material</h6> <p><b>Ethanol</b>. Ethanol, also known as ethyl alcohol, may work as a solvent, a germicide, a fuel, and as a chemical intermediate for other organic chemicals. Currently, ethanol is mostly produced via fermentation of sugars, which can be obtained from crops, such as sugarcane and starch. However by relying on the sugar and starch content of food crops, ethanol production competes with food production. Therefore, recent research focus on the use of low-value raw materials, often deemed “waste”, to produce ethanol. That low-value feed can be biomass of lignocellulosic material found in wood, sugarcane bagasse and grain crop stubbles, or can be carbon monoxide found in waste gas streams from a range of industries. Lignocellulosic biomass could represent a new fermentable raw material if hydrolysis of this material is performed. Technological advances in this reaction still need to be achieved in order to make it economically feasible and render this usage of the agricultural residues competitive with respect to others, such as heat generation by burn.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/263-F.jpg
ICC - Short Description: This report presents the economics of Acetylene production from ethanol using a catalytic oxidation process. In this process, ethanol is oxidized in the vapor phase over a silver catalyst. The economic analysis presented assumes a plant constructed in the United States.
ICC - Main Product: Acetaldehyde
ICC - Plant Capacity: 50.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Acetaldehyde Production from Ethanol

Acetaldehyde Production Costs Report | Issue F | Q3 2024

Production Cost Report

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Report Details
50 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Updated with Q3 2024 Data

 

 

 

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$3,099 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acetaldehyde production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Acetaldehyde process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acetaldehyde production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acetaldehyde plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Acetaldehyde Production Cost Reports

Acetaldehyde Production from Acetic Acid

This report presents the economics of Acetaldehyde production from acetic acid in the United States using a hydrogenation process over a palladium on iron oxide catalyst.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acetaldehyde Production from Ethylene (Two-Step Process)

This report presents a techno-economic analysis of Acetaldehyde production from ethylene in the United States using a typical two-step oxidation process. In this process ethylene is oxidized by air to Acetaldehyde in tubular reactors, using a palladium/copper catalyst system.

Details: 70 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Ethyl Acetate Production from Acetaldehyde

This report examines the economics of Ethyl Acetate production from acetaldehyde in the United States via Tishchenko reaction, which refers to the dimerization of acetaldehyde in the presence of an alkoxide catalyst to form the ester.

Details: 100 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Cellulosic Ethanol from Corn Stover (Ammonia Conditioning)

This study presents the economics of second generation Ethanol production from corn stover in the United States. The process under analysis consists in a biochemical conversion composed of three main steps. Initially, biomass undergoes pretreatment with dilute acid and ammonia conditioning. Then, the cellulose is hydrolyzed to sugars, which are fermented to ethanol.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethanol from Wood Chips (Gasification and Mixed Alcohols Synthesis)

This report presents the economics of Anhydrous Ethanol production from wood chips in the United States. In the process examined, wood feedstock is submitted to direct gasification, producing synthesis gas. Next, the syngas is converted to mixed alcohols. The alcohol mixture is then distilled, yielding ethanol and a mixture of higher molecular weight alcohols.

Details: 100 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue S   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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