Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 263
ICC - Report ID: 263-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Acetaldehyde Production from Ethylene (Two-Step Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 263-A,263-C,263-D,263-E,263-F
ICC - Related Reports List: 172-B,172-A,012-D
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/263-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Acetaldehyde</b>. Acetaldehyde (also known as ethanal) is an important aldehyde, mainly used as chemical intermediate in the production of acetic acid, peracetic acid, and pyridine basis.</p> <h6>Raw Materials</h6> <p><b>Ethylene</b>. Ethylene is known as a key building block for the petrochemical industry, being one of the largest-volume petrochemical produced worldwide. It is widely used as chemical intermediate in the production of several end products, including plastics, resins and fibers. Ethylene is largely produced by thermal cracking of petroleum-based feedstocks, in the presence of steam. It is stored in a liquid state under high pressure or at low temperatures. However, ethylene is, most of times, directly supplied to its consumers.</p> <b>Chemicals</b>. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/263-B.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Acetaldehyde synthesis; (2) Acetaldehyde recovery and purification.</p><p>Acetaldehyde synthesis. In the first section, ethylene is oxidized to Acetaldehyde in tubular reactors in the presence of an aqueous solution of PdCl2 and CuCl2, used as catalyst. Such catalyst solution is reduced and subsequently oxidized. The reaction is conducted at 105-110 °C, and 9-10 bar. Acetaldehyde produced in the first reactor is directed to a flash tower, so that Acetaldehyde-water vapor mixture is separated overhead and directed to distillation steps downstream. The catalyst solution from the flash tower is contacted with air in a second tubular reactor, where it is oxidized and returned to the first reactor.</p><p>Acetaldehyde recovery and purification. Exhaust gases from both reaction steps are scrubbed against process water for the recovery of residual Acetaldehyde. The recovered Acetaldehyde and the Acetaldehyde-water mixture from flash tower are passed through distillation columns for the separation and purification of Acetaldehyde formed. In the first column, the mixture is initially concentrated, yielding a crude Acetaldehyde stream. The crude Acetaldehyde is then fed to a two-distillation, for the removal of low-boiling substances and higher-boiling byproducts.</p>
ICC - Short Description: This report presents a techno-economic analysis of Acetaldehyde production from ethylene in the United States using a typical two-step oxidation process. In this process ethylene is oxidized by air to Acetaldehyde in tubular reactors, using a palladium/copper catalyst system.
ICC - Main Product: Acetaldehyde
ICC - Plant Capacity: 70.00
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Acetaldehyde Production from Ethylene (Two-Step Process)

Acetaldehyde Production Costs Report | Issue B | Q2 2024

Production Cost Report

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Report Details
70 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 70 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acetaldehyde production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Acetaldehyde process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acetaldehyde production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acetaldehyde plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Acetaldehyde Production Cost Reports

Acetaldehyde Production from Acetic Acid

This report presents the economics of Acetaldehyde production from acetic acid in the United States using a hydrogenation process over a palladium on iron oxide catalyst.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acetaldehyde Production from Acetylene (Liquid-Phase Hydration)

This study concerns Acetaldehyde production in the United States. The process reviewed in the study is an acetylene hydration in liquid phase similar to the technology developed by Chisso.

Details: 70 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $999 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acetaldehyde Production from Acetylene (Vapor-Phase Hydration)

This report approaches the economics of an acetylene hydration process in the United States. In this study, hydration is carried out in vapor phase with steam over a solid catalyst.

Details: 70 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acetaldehyde Production from Ethylene (Single-Step Process)

This report assesses the economics of Acetaldehyde production from ethylene in the United States using a typical single-step oxidation process. In this process, ethylene oxidation is carried out by using high purity oxygen.

Details: 70 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $999 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acetaldehyde Production from Ethanol

This report presents the economics of Acetylene production from ethanol using a catalytic oxidation process. In this process, ethanol is oxidized in the vapor phase over a silver catalyst. The economic analysis presented assumes a plant constructed in the United States.

Details: 50 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $999 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Ethyl Acetate Production from Acetaldehyde

This report examines the economics of Ethyl Acetate production from acetaldehyde in the United States via Tishchenko reaction, which refers to the dimerization of acetaldehyde in the presence of an alkoxide catalyst to form the ester.

Details: 100 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Naphtha (Low Severity Steam Cracking)

This report presents the economics of a naphtha-based steam cracker, equipped with an electricity cogeneration unit. In this process, naphtha is thermally cracked at low severity conditions, maximizing propylene to Ethylene ratio. The analysis is based on a plant located in Germany.

Details: 800 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Ethane

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Details: 1,200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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