Commodity Production Costs Report

Titanium Dioxide Production from Titanium Slag (Sulfate Process)

Titanium Dioxide Operating Costs & Plant Construction Costs

120 kta United States-based plant | 107 Pages | Issue D | Q3 2024
Starting at $999 USD | See Report Editions Prices

This report presents a feasibility study of Titanium Dioxide production from Titanium Slag in United States. In this process, the slag is digested with sulfuric acid forming titanyl sulfate, which is hydrolyzed to hydrated titanium dioxide. Then, it is calcinated to Titanium Dioxide.

The report provides a comprehensive study of Titanium Dioxide production and related Titanium Dioxide production cost, covering three key aspects: a complete description of the Titanium Dioxide production process examined; an in-depth analysis of the related Titanium Dioxide plant capital cost (Capex); and an evaluation of the respective Titanium Dioxide plant operating costs (Opex).

The Titanium Dioxide production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Titanium Dioxide plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Titanium Dioxide plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Titanium Dioxide Production Cost Report Process Overview
Product

Titanium Dioxide. Titanium Dioxide is a white pigment used in paints, coatings, plastics, and cosmetics. Its high refractive index and brightness make it valuable for enhancing opacity and durability in products. Titanium dioxide is produced through the extraction and processing of titanium-bearing minerals. It is stored as a fine powder and is highly demanded in industries requiring pure, high-performance pigments.

Raw Materials

Sulfuric Acid. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.

Titanium Slag. Titanium slag is a high-grade feedstock rich in titanium dioxide (TiO2), used in the production of titanium metal and white pigments for paints, plastics, and paper. It is produced by smelting ilmenite ore in electric furnaces. Stored as a solid, titanium slag is essential in the chloride process for producing titanium dioxide, which is valued for its opacity, whiteness, and UV-blocking properties in coatings and plastics.

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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
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  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Titanium Dioxide production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Titanium Dioxide process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Titanium Dioxide production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Titanium Dioxide plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Titanium Dioxide Production from Ilmenite (Sulfate Process)

This report presents a feasibility study of Titanium Dioxide production from ilmenite in United States. In this process, ilmenite is digested with sulfuric acid forming titanyl sulfate, which is hydrolyzed to hydrated titanium dioxide. Then, it is calcinated to titanium dioxide.

Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

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Titanium Dioxide Production from Ilmenite (Chloride Process)

This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from ilmenite in a facility located in the United States. In this process, ilmenite is converted by Benelite process into synthetic rutile, which is then chlorinated to titanium tetrachloride, and further oxidized to Titanium Dioxide.

Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,199 USD

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Titanium Dioxide Production from Leucoxene (Chloride Process)

This study comprises a techno-economic analysis of an industrial process for Titanium Dioxide production from leucoxene in a United States-based facility. In this process, leucoxene is converted by Becher process into synthetic rutile, which then is chlorinated to titanium tetrachloride, and further oxidized to Titanium Dioxide.

Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $1,199 USD

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