Commodity Production Costs Report
Aluminum Sulfate Production
Aluminum Sulfate Operating Costs & Plant Construction Costs
This report presents the economics of a typical Aluminum Sulfate production process from bauxite and sulfuric acid in the United States. In this process, prepared bauxite ore is subjected to reaction with sulfuric acid, producing Aluminum Sulfate.
The report provides a comprehensive study of Aluminum Sulfate production and related Aluminum Sulfate production cost, covering three key aspects: a complete description of the Aluminum Sulfate production process examined; an in-depth analysis of the related Aluminum Sulfate plant capital cost (Capex); and an evaluation of the respective Aluminum Sulfate plant operating costs (Opex).
The Aluminum Sulfate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Aluminum Sulfate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Aluminum Sulfate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Aluminum Sulfate. Aluminum Sulfate (a.k.a. Alum) is an inorganic salt with white, odorless, and sweet tasted crystals that are soluble in water and insoluble in most organic solvents. It can be obtained by the reaction of hydrated aluminum oxide with sulfuric acid or the reaction of this same acid with metallic aluminum. Also, it is rarely found naturally in its free form; however, it is found in a number of hydrates in minerals.
Raw Materials
Sulfuric Acid. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.
Bauxite. Bauxite is the primary ore used for aluminum production through the Bayer process. It is also used as an abrasive and in the production of refractory materials. Bauxite is mined and stored as a solid. The alumina extracted from bauxite is crucial for smelting aluminum, which is fundamental to industries such as transportation, packaging, and construction.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Aluminum Sulfate production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Aluminum Sulfate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Aluminum Sulfate production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Aluminum Sulfate plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Sulfuric Acid from Sulfur (Single-Contact Process)
This report presents the economics of Sulfuric Acid production from sulfur in the United States. In this process, sulfur is burned to form sulfur dioxide, which is then converted to sulfur trioxide. This sulfur trioxide is converted to sulfuric acid by absorption with recirculating sulfuric acid solution in water in only one column.
Details: 1480 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $999 USD
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This report presents the economics of spent sulfuric acid regeneration via wet sulfuric acid (WSA) process in the United States. In this process, spent acid is decomposed to form sulfur dioxide and water. The sulfur dioxide is oxidized to sulfur trioxide, which is then regenerated to sulfuric acid by vapor-phase reaction with water.
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