Commodity Production Costs Report
Syngas Production from Natural Gas (Combined Reforming)
Syngas Operating Costs & Plant Construction Costs
This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.
The report provides a comprehensive study of Syngas production and related Syngas production cost, covering three key aspects: a complete description of the Syngas production process examined; an in-depth analysis of the related Syngas plant capital cost (Capex); and an evaluation of the respective Syngas plant operating costs (Opex).
The Syngas production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Syngas plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Syngas plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Syngas. Synthesis Gas is a gas mixture mainly composed of carbon monoxide (CO) and Hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used.
Raw Material
Natural Gas. Natural gas is a naturally occurring mixture of hydrocarbon found in porous subsurface geologic formations. It is composed mainly of methane, but also contains varying amounts of higher hydrocarbons such as ethane, propane, and butane. Additionally, natural gas may also include non-hydrocarbon components considered impurities such as nitrogen, carbon dioxide, and hydrogen sulfide. Natural gas is primarily used as a source of heat energy for residential, commercial, and industrial applications. It may also be used in the production of important chemicals such as ammonia, methanol, and hydrogen.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Syngas production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Syngas plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Syngas Production Cost Reports
Syngas Production from Natural Gas (Steam Reforming)
In this report, the economic analysis concerns a process in which Syngas (Synthesis Gas) is generated from natural gas. This study examines a conventional steam reforming process. The plant is located in the United States.
Details: 600 kta United States-based plant | Q3 2024 | 107 pages | Issue F | From $799 USD
Syngas Production from Fuel Oil
It presents a techno-economic analysis of Syngas production from heavy fuel oil in the United States using a partial oxidation process. In this process, heavy oil is reacted with oxygen and steam to produce syngas.
Details: 110 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
Syngas Production from Wood
This study presents the costs associated with the construction of a plant for Syngas production from wood chips via a typical gasification process. Initially, the wood chips are dried. It is then followed by pyrolysis and partial oxidation. The economic analysis provided assumes a plant constructed in the United States.
Details: 1500 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
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Other Related Production Cost Reports
Ethylene Glycol Production from Syngas
This report presents the economics of Monoethylene Glycol (MEG) production from synthesis gas via dimethyl oxalate intermediate in the United States. In this process, methyl nitrite reacts with carbon monoxide forming dimethyl oxalate. The dimethyl oxalate is then hydrogenated to MEG.
Details: 450 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD
Butanediol Production from Propylene Oxide
This report shows a techno-economic analysis related to the construction of a plant in the United States for 1,4-Butanediol (BDO) production from propylene oxide using a process similar to LyondellBasell. Initially, propylene oxide is isomerized to allyl alcohol. The allyl alcohol then reacts with syngas, generating 4-hydroxybutyraldehyde, which is finally hydrogenated to BDO.
Details: 100 kta United States-based plant | Q3 2024 | 107 pages | Issue G | From $799 USD
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