Commodity Production Costs Report

Polyoxymethylene from Formaldehyde and Acetic Anhydride

Polyoxymethylene Operating Costs & Plant Construction Costs

110 kta United States-based plant | 107 Pages | Issue A | Q3 2024
Starting at $1,999 USD | See Report Editions Prices

In this report, it is assessed the production of Polyoxymethylene (POM), also called Polyacetal Resin. The economic analysis concerns Polyoxymethylene production from acetic anhydride and formaldehyde in the United States, assuming a process similar to the one owned by Dupont. Formaldehyde is initially concentrated and then polymerized in an inert cyclohexane medium. To enhance thermal stability, hydroxyl end groups are reacted with acetic anhydride.

The report provides a comprehensive study of Polyoxymethylene production and related Polyoxymethylene production cost, covering three key aspects: a complete description of the Polyoxymethylene production process examined; an in-depth analysis of the related Polyoxymethylene plant capital cost (Capex); and an evaluation of the respective Polyoxymethylene plant operating costs (Opex).

The Polyoxymethylene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyoxymethylene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyoxymethylene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Polyoxymethylene Production Cost Report Process Schematic

The process under analysis comprises two major sections: (1) Formaldehyde Purification; and (2) Polymerization.

Formaldehyde Purification. The formaldehyde solution is fed to a concentration column. The concentrated formaldehyde is sent to the Extraction Column, forming hemiformal by contact with cyclohexanol. A cyclohexanol-water mixture is routed to a decanter in order to recover cyclohexanol. The hemiformal is cracked through pyrolysis into the formaldehyde monomer, which is directed to the Polymerization Reactor.

Polymerization. In the presence of a solvent, formaldehyde is polymerized into POM, which precipitates as it is formed. The solid particles are separated from the solvent, dried to remove volatile materials. The separated solvent is filtered and retuned to the Polymerization Reactor, while solids are routed to the Acetylation Reactor, which is also fed with acetic anhydride. An acetic anhydride stream is recovered, refined, and routed to the Acetylation Reactor, where hydroxyl groups on the polymer chain are converted to acetate groups. The product is routed to a Dryer to remove residual acetic anhydride, which is recycled to acetylation reaction area. The dried product is sent to an extruder, and then homogenized, packed and stored.

Report in PDF Format
Download & Explore Anytime
Access in Various Devices
Print & Read Comfortably
Share With Co-workers

Up-to-date Report

Professional report based on Q3 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions

Compact

 

$1,999

USD

Select

Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • See All Features

 80 Pages | 22 Tables | 9 Images

Read-only Online PDF Format

Updated with Q3 2024 Data

Detailed

 

$2,999

USD

Select

Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

Downloadable PDF Format

Updated with Q3 2024 Data

Most Popular
Premium

Starting at

$4,799

USD

Select

Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
  • Share with Co-workers
  • Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyoxymethylene production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Polyoxymethylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyoxymethylene production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyoxymethylene plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Preview our Production Cost Reports

Other Polyoxymethylene Production Cost Reports

Look Inside
Polyoxymethylene Production from Methanol and Acetic Anhydride

This report approaches the production of Polyoxymethylene (POM) from methanol and acetic anhydride in the United States. Initially, methanol undergoes partial oxidation yielding formaldehyde over a silver catalyst. Formaldehyde is then polymerized to POM in an inert cyclohexane medium. To enhance thermal stability, hydroxyl end groups are reacted with acetic anhydride.

Details: 85 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Look Inside
Formaldehyde from Methanol (Silver Catalyst and Full Conversion)

This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States. The oxidation-dehydrogenation uses a silver-catalyzed reaction at conditions that prioritize full methanol conversion. In this case, methanol recovery is unnecessary.

Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

Look Inside
Acetic Anhydride Production from Acetic Acid and Acetone

This feasibility study reviews the Acetic Anhydride production from acetone and acetic acid. Initially, acetone is converted to ketene via pyrolysis. Then, the ketene is absorbed in acetic acid to produce acetic anhydride. The economic analysis presented assumes a plant located in the United States.

Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD

Look Inside
Formaldehyde from Methanol (Silver Catalyst and Methanol Recycle)

This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States by oxidation-dehydrogenation using a silver-catalyzed reaction at conditions that prioritize selectivity over conversion. In this case, unconverted methanol is recycled.

Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes.

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes.

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports.

See Full Samples