Commodity Production Costs Report

Acetic Anhydride Production from Acetic Acid and Acetone

Acetic Anhydride Operating Costs & Plant Construction Costs

120 kta United States-based plant | 107 Pages | Issue B | Q3 2024
Starting at $1,199 USD | See Report Editions Prices

This feasibility study reviews the Acetic Anhydride production from acetone and acetic acid. Initially, acetone is converted to ketene via pyrolysis. Then, the ketene is absorbed in acetic acid to produce acetic anhydride. The economic analysis presented assumes a plant located in the United States.

The report provides a comprehensive study of Acetic Anhydride production and related Acetic Anhydride production cost, covering three key aspects: a complete description of the Acetic Anhydride production process examined; an in-depth analysis of the related Acetic Anhydride plant capital cost (Capex); and an evaluation of the respective Acetic Anhydride plant operating costs (Opex).

The Acetic Anhydride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acetic Anhydride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acetic Anhydride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Acetic Anhydride Production Cost Report Process Overview
Product

Acetic Anhydride. Acetic Anhydride (a.k.a. Ethanoic Anhydride, Acetyl Oxide, Acetic Oxide) is a colorless liquid with an odor that resembles acetic acid. Figuring among the most produced carboxylic acid anhydrides, Acetic Anhydride is a major organic intermediate with an important role in many chemical reactions, like acetylations, production of other acid anhydrides, hydrolysis to produce acetic acid and many others. It is widely used as a solvent for chemical analyses as well.

Raw Materials

Acetic Acid. Acetic acid (also known as ethanoic acid, hydrogen acetate) is a carboxylic acid found in dilute solutions in plant and animal systems. This chemical is widely used in organic processes, primarily in the production of polymers derived from vinyl acetate, used in paints and coatings, cellulose used to produce acetate fibers, and as solvent. While 2–12 wt% acetic acid solutions, usually called vinegar, have long been produced by ethanol fermentation, nowadays the commercial production of acetic acid is mainly based on methanol carbonylation and liquid-phase oxidation of n-butane.

Acetone. Acetone, also known as 2-propanone, is the simplest ketone. It is used as solvent for a wide range of organic compounds (e.g. oils, fats, resins, waxes and gums). It is also used as feedstock for the production of several chemicals, such as methyl methacrylate, bisphenol A, and methyl isobutyl ketone. The main source of acetone is the process for phenol production from cumene, which generates acetone as by-product at an approximate ratio for 0.6 kg of acetone per kg of phenol. Industrial consumers of acetone usually receive shipments in large containers made of carbon steel, tank trucks made of stainless steel or aluminum, or rail tank cars made of carbon steel or aluminum. International shipments by sea are usually made in steel barges and amount at least 2,000 metric tons.

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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
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 80 Pages | 22 Tables | 9 Images

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Table of Contents


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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
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 90 Pages | 28 Tables | 13 Images

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
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  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Acetic Anhydride production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Acetic Anhydride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Acetic Anhydride production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Acetic Anhydride plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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This report presents the economics of Acetic Anhydride production from acetic acid in the United States via a ketene process. In the process, acetic acid is first dehydrated to ketene using triethylphosphate as catalyst in a cracking furnace. Ketene reacts with acetic acid in a series of scrubbers, producing Acetic Anhydride.

Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $1,199 USD

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