Commodity Production Costs Report
Formaldehyde from Methanol (Silver Catalyst and Full Conversion)
Formalin Operating Costs & Plant Construction Costs
This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States. The oxidation-dehydrogenation uses a silver-catalyzed reaction at conditions that prioritize full methanol conversion. In this case, methanol recovery is unnecessary.
The report provides a comprehensive study of Formalin production and related Formalin production cost, covering three key aspects: a complete description of the Formalin production process examined; an in-depth analysis of the related Formalin plant capital cost (Capex); and an evaluation of the respective Formalin plant operating costs (Opex).
The Formalin production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Formalin plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Formalin plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
The process under analysis comprises two major sections: (1) Reaction; and (2) Absorption.
Reaction. First, a methanol-water mixture in a 3:2 ratio is fed to the evaporator. The mixture is evaporated, superheated and the resulting gases are directed to the reactor. In the reactor, the mixture gets into contact with the silver catalyst, which promotes the reaction.
Absorption. The gases from the previous section enter though the bottom end of a packed absorption column, responsible to cool and condense the incoming gases. In this column, the gases containing Formaldehyde are eluted countercurrent with water, which is fed by the top of the column, and with circulating Formaldehyde solutions, in the intermediate stages. The off-gas that leaves the top of the absorption column is sent to a steam generator, located outside battery limits. The desired Formaldehyde solution leaves from the bottom of the column and it is sent to the storage facilities.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Formalin production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Formalin process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Formalin production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Formalin plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Formalin Production Cost Reports
Formaldehyde from Methanol (Metal Oxide Catalyst)
This study presents the economic analysis of Formaldehyde production from methanol in the United States. In the process analyzed in this report, methanol is directly oxidized to formaldehyde in vapor phase over a metal oxide catalyst.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $799 USD
Formaldehyde Production from Natural Gas
This study provides the economics of Formaldehyde production from natural gas in the United States. In this report, Formaldehyde is obtained via catalytic partial oxidation of methane using a still non-commercial process based on patents issued to Snamprogetti.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $799 USD
Formaldehyde from Methanol (Silver Catalyst and Methanol Recycle)
This report presents a techno-economic study of Formalin (37wt% aqueous solution of Formaldehyde) production from methanol in the United States by oxidation-dehydrogenation using a silver-catalyzed reaction at conditions that prioritize selectivity over conversion. In this case, unconverted methanol is recycled.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD
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Methanol Production from Natural Gas (Combined Reforming)
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