Commodity Production Costs Report

Weak Nitric Acid from Ammonia (Dual Pressure Process)

Nitric Acid Operating Costs & Plant Construction Costs

250 kta United States-based plant | 107 Pages | Issue C | Q3 2024
Starting at $799 USD | See Report Editions Prices

In this report, it is approached the economics of Weak Nitric Acid (65 wt%) production from ammonia in a typical dual pressure process, assuming an industrial plant located in the United States. Initially, ammonia is oxidized to nitric oxide at medium pressure. Then, nitric oxide is oxidized to form nitrogen dioxide, and absorbed at high pressure by water producing nitric acid.

The report provides a comprehensive study of Nitric Acid production and related Nitric Acid production cost, covering three key aspects: a complete description of the Nitric Acid production process examined; an in-depth analysis of the related Nitric Acid plant capital cost (Capex); and an evaluation of the respective Nitric Acid plant operating costs (Opex).

The Nitric Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Nitric Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Nitric Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.

Key reference(s): ?

Nitric Acid Production Cost Report Process Overview
Product

Nitric Acid. Nitric acid is a strong oxidizing acid used in the production of fertilizers, explosives, and in various chemical syntheses. It also plays a critical role in metal processing and the production of nitrates. Nitric acid is produced by oxidizing ammonia via the Ostwald process and is stored as a liquid. Its ability to act as both an oxidant and a nitrating agent makes it a key component in the production of ammonium nitrate for both agricultural and industrial applications.

Raw Material

Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.

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  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
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 80 Pages | 22 Tables | 9 Images

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Updated with Q3 2024 Data

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$1,599

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • See All Features

 90 Pages | 28 Tables | 13 Images

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Updated with Q3 2024 Data

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Table of Contents


Features
  • Production Process Information
  • Process Consumptions
  • Labor Requirements
  • Plant Capital Cost Summary
  • Operating Cost Summary
  • Production Costs Datasheet
  • Plant Capital Cost Details
  • Operating Cost Details
  • Plant Cost Breakdowns
  • Plant Capacity Assessment
  • Process Flow Diagrams
  • Costs in Different Countries Add-on
  • See All Features

  • 107 Pages | 34 Tables | 22 Images
  • Print-enabled PDF Format Add-on
  • Updated with Q3 2024 Data
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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Nitric Acid production plant examined.

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.

Plant Cost Breakdowns

Breakdown of Nitric Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Nitric Acid production plant studied.

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation.

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Nitric Acid plant capacities.

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Weak Nitric Acid from Ammonia (High Pressure Process)

This report targets Weak Nitric Acid (65 wt%) production in the United States. Initially, ammonia is oxidized to nitric oxide. Then, nitric oxide is oxidized to form nitrogen dioxide, and absorbed at the same pressure by water producing 65 wt% Nitric Acid. The whole process examined in this study occurs at a high monopressure.

Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD

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Concentrated Nitric Acid Production from Ammonia

In this report, the economic analysis concerns Concentrated Nitric Acid (99 wt%) production via two integrated units located in the United States. Initially, a typical Medium Pressure process produces weak nitric acid by ammonia oxidation and nitric oxide absorption; then nitric acid is concentrated by extractive distillation using sulfuric acid as dehydrating agent.

Details: 200 kta United States-based plant | Q3 2024 | 107 pages | Issue D | From $1,199 USD

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Concentrated Nitric Acid Production from Weak Nitric Acid

This study presents a feasibility analysis of Concentrated Nitric Acid (99 wt%) production from weak nitric acid (65 wt%) by extractive distillation using sulfuric acid as dehydrating agent. The economic analysis assumes a plant constructed in the United States.

Details: 250 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD

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Ammonia Production from Natural Gas (Combined Reforming)

This report presents the economics of Ammonia production from natural gas in the United States using a process similar to KBR Purifier process. In the process examined, syngas is initially produced from natural gas via a combined reforming. The syngas is purified through several steps into nitrogen and hydrogen which are synthesized to ammonia.

Details: 800 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD

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Ammonium Nitrate Solution Production

This report presents the economics of a typical neutralization under vacuum process for the production of Ammonium Nitrate solution. The study examines a plant located in the United States using gaseous ammonia and nitric acid as raw materials.

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Concentrated Nitric Acid Production from Weak Nitric Acid

This study presents a feasibility analysis of Concentrated Nitric Acid (99 wt%) production from weak nitric acid (65 wt%) by extractive distillation using sulfuric acid as dehydrating agent. The economic analysis assumes a plant constructed in the United States.

Details: 250 kta United States-based plant | Q3 2024 | 107 pages | Issue E | From $799 USD

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Ammonia Production from Syngas

This report presents the economics of Ammonia production from synthesis gas (syngas). In this process, hydrogen, recovered from syngas feedstock, and nitrogen, recovered from air, react producing Ammonia. The economic analysis performed assumes a plant located in the United States.

Details: 800 kta United States-based plant | Q3 2024 | 107 pages | Issue A | From $799 USD

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