Commodity Production Costs Report
Ammonium Nitrate Solution Production
Ammonium Nitrate Operating Costs & Plant Construction Costs
This report presents the economics of a typical neutralization under vacuum process for the production of Ammonium Nitrate solution. The study examines a plant located in the United States using gaseous ammonia and nitric acid as raw materials.
The report provides a comprehensive study of Ammonium Nitrate production and related Ammonium Nitrate production cost, covering three key aspects: a complete description of the Ammonium Nitrate production process examined; an in-depth analysis of the related Ammonium Nitrate plant capital cost (Capex); and an evaluation of the respective Ammonium Nitrate plant operating costs (Opex).
The Ammonium Nitrate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ammonium Nitrate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ammonium Nitrate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Key reference(s): ?
Product
Ammonium Nitrate. Ammonium Nitrate (a.k.a. AN) is an inorganic salt with colorless and odorless crystals that are soluble in most organic solvents. The salt is hardly found in nature, for its high water solubility. It was first described in 1659 and, currently, is the most commercially important ammonium compound in production volume and usage terms. Its great importance comes from the fact that the salt incorporates nitrogen and makes it readily available, in both of the forms that plants and crops use: nitrate ion and ammonia.
Raw Materials
Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.
Nitric Acid. Nitric acid is a strong oxidizing acid used in the production of fertilizers, explosives, and in various chemical syntheses. It also plays a critical role in metal processing and the production of nitrates. Nitric acid is produced by oxidizing ammonia via the Ostwald process and is stored as a liquid. Its ability to act as both an oxidant and a nitrating agent makes it a key component in the production of ammonium nitrate for both agricultural and industrial applications.
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Professional report based on Q3 2024 economic data, ensuring timely evaluations.
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ammonium Nitrate production plant examined.
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements.
Plant Cost Breakdowns
Breakdown of Ammonium Nitrate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline.
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ammonium Nitrate production plant studied.
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation.
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ammonium Nitrate plant capacities.
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL).
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Other Ammonium Nitrate Production Cost Reports
Granulated Ammonium Nitrate Production
This report presents the economics of a plant producing granulated Ammonium Nitrate in the United States. The starting materials used in the plant are ammonia and nitric acid, which undergo vacuum neutralization to produce ammonium nitrate. It is then evaporated and granulated. The granulated Ammonium Nitrate generated is also known as emulsion grade Ammonium Nitrate.
Details: 400 kta United States-based plant | Q3 2024 | 107 pages | Issue C | From $1,199 USD
Ammonium Nitrate Porous Prills Production
In this study, the production costs of Ammonium Nitrate porous prills (AN-PP) are reviewed. The process examined is a typical vacuum neutralization process using ammonia and nitric acid for ammonium nitrate production. It is then evaporated and transformed into AN-PP. The economic analysis presented assumes a plant constructed in the United States.
Details: 400 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $799 USD
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This report presents the economics of Ammonia production from natural gas in the United States using a process similar to KBR Purifier process. In the process examined, syngas is initially produced from natural gas via a combined reforming. The syngas is purified through several steps into nitrogen and hydrogen which are synthesized to ammonia.
Details: 800 kta United States-based plant | Q3 2024 | 107 pages | Issue B | From $1,199 USD
Weak Nitric Acid from Ammonia (Dual Pressure Process)
In this report, it is approached the economics of Weak Nitric Acid (65 wt%) production from ammonia in a typical dual pressure process, assuming an industrial plant located in the United States. Initially, ammonia is oxidized to nitric oxide at medium pressure. Then, nitric oxide is oxidized to form nitrogen dioxide, and absorbed at high pressure by water producing nitric acid.
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