Ziram Production
Ziram Production Costs Report | Issue A | Q4 2024
| Report Details |
| 15 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 15 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Ziram production from dimethylamine, carbon disulfide, sodium hydroxide, and zinc sulfate in the USA. In the process, dimethyl amine reacts with carbon disulfide, yielding N,N-dimethyl dithiocarbamic acid. The product is neutralized with sodium hydroxide, producing the corresponding sodium salt, which is precipitated by the addition of zinc sulfate, producing Ziram.
The report provides a comprehensive study of Ziram production and related Ziram production cost, covering three key aspects: a complete description of the Ziram production process examined; an in-depth analysis of the related Ziram plant capital cost (Capex); and an evaluation of the respective Ziram plant operating costs (Opex).
The Ziram production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ziram plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ziram plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Ziram. Ziram (a.k.a. Zinc Dimethyldithiocarbamate) is coordination complex of zinc with a carbamate. This compound is mainly employed as a protective fungicide for use on fruit and vegetable crops. It is also used as a repellent to rodents and rats. It is sold as a odorless white powder or granule.
Raw Materials
Caustic Soda. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine.
Carbon Disulfide. Carbon Disulfide is a volatile liquid used primarily in the production of rayon, cellophane, and carbon tetrachloride. It is valued for its solvent properties and ability to react with various chemicals in industrial processes. Carbon Disulfide is produced through the reaction of carbon and sulfur at high temperatures. It is stored as a liquid and is essential in industries producing fibers and solvents.
Dimethylamine. Dimethylamine is a secondary amine used in producing agrochemicals, pharmaceuticals, and water treatment chemicals. It is a building block for numerous chemical syntheses. Produced by reacting methanol and ammonia over a catalyst, it is stored as a gas or aqueous solution. Its reactivity allows for the formation of solvents like dimethylformamide and other important compounds.
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Production Process Information
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Production Costs Datasheet
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ziram production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Ziram process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ziram production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ziram plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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