Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: D
ICC - Volume: 291
ICC - Report ID: 291-D
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: DCPD Unsaturated Polyester Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 291-A,291-C,291-B
ICC - Related Reports List: 034-A,290-A,002-A,002-B,034-E
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/291-D.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Unsaturated Polyester Resin</b>.</p> <h6>Raw Materials</h6> <p><b>Ethylene Glycol</b>, <b> Maleic Anhydride</b>, <b> Dicyclopentadiene</b>, <b> Styrene</b>.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/291-D.jpg
ICC - Short Description: This report presents the economics of DCPD Unsaturated Polyester production from maleic anhydride, dicyclopentadiene, monoethylene glycol, diethylene glycol and styrene using a typical batch process in the United States. The addition reaction of maleic anhydride produces a dicyclopentadiene acid maleate that condenses with glycols to form DCPD resin.
ICC - Main Product: Unsaturated Polyester Resin
ICC - Plant Capacity: 70.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

DCPD Unsaturated Polyester Production

Unsaturated Polyester Resin Production Costs Report | Issue D | Q4 2024

Production Cost Report

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Report Details
70 kta United States-based plant   |   Q4 2024   |   107 pages

This report presents a cost analysis of a 70 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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$999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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$1,799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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 Downloadable PDF Format

 Updated with Q4 2024 Data

 

 

 

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$3,099 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Unsaturated Polyester Resin production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Unsaturated Polyester Resin process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Unsaturated Polyester Resin production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Unsaturated Polyester Resin plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Unsaturated Polyester Resin Production Cost Reports

Isophthalic Unsaturated Polyester Production

This report presents the economics of Isophthalic Unsaturated Polyester production from maleic anhydride, isophthalic acid, propylene glycol and styrene using a two-stage batch process located in the United States. In the first stage, the glycol and isophthalic acid react to produce a cleat melt. Maleic anhydride is added subsequently and the resin is completed.

Details: 70 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Terephthalic Unsaturated Polyester Production

This report presents the economics of Terephthalic Unsaturated Polyester production from maleic anhydride, recycled polyethylene terephthalate, propylene glycol and styrene using a typical batch process. The economic analysis is based on a plant located in the United States.

Details: 70 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Ethylene Glycol from Ethylene (Direct EO Hydrolysis)

This study presents the economics of Monoethylene Glycol (MEG) production from ethylene. The process described is similar to Shell MASTER. First, ethylene is oxidized with oxygen to produce ethylene oxide (EO), which is further hydrolyzed to MEG. The economic analysis provided assumes a plant located in the United States. Diethylene glycol (DEG) and triethylene glycol (TEG) are also generated as by-products.

Details: 690 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 690 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Glycol from Ethylene (Carbonation without EO By-Product)

This study presents the economics of Monoethylene Glycol (MEG) production from ethylene in the United States. The process described is similar to Shell OMEGA. First, ethylene is oxidized with pure oxygen to produce ethylene oxide (EO). The EO is then carbonated to generate ethylene carbonate, which is finally hydrolyzed to MEG.

Details: 750 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Styrene Production from Ethylbenzene

This report examines the costs related to Styrene production from ethylbenzene in the United States, via a typical adiabatic dehydrogenation process.

Details: 700 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Styrene Production from Methanol & Toluene

This report analyses the economics of Styrene production from methanol and toluene in the United States. The process evaluated is similar to Exelus Styrene Monomer Technology (ExSyM) technology. In this process, toluene is submitted to alkylation with methanol over zeolite catalyst, yielding styrene.

Details: 750 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dicyclopentadiene Production

This report presents the economics of Dicyclopentadiene (DCPD) production from a crude C5s stream, generating C5 raffinate as by-product. Initially, cyclopentadiene is dimerized to generate DCPD. The DCPD is then purified by disitillation. The economic analysis is based on the construction of a plant in the United States.

Details: 20 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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