Syngas Production from Wood
Syngas Production Costs Report | Issue C | Q4 2024
| Report Details |
| 1,500 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 1,500 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study presents the costs associated with the construction of a plant for Syngas production from wood chips via a typical gasification process. Initially, the wood chips are dried. It is then followed by pyrolysis and partial oxidation. The economic analysis provided assumes a plant constructed in the United States.
The report provides a comprehensive study of Syngas production and related Syngas production cost, covering three key aspects: a complete description of the Syngas production process examined; an in-depth analysis of the related Syngas plant capital cost (Capex); and an evaluation of the respective Syngas plant operating costs (Opex).
The Syngas production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Syngas plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Syngas plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Syngas. Synthesis gas is a gas mixture mainly composed of carbon monoxide (CO) and hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used. In the process under analysis, it is assumed that syngas with a hydrogen to carbon monoxide molar ratio of 1.75:1 is provided by a nearby plant via natural gas partial oxidation. The composition of the syngas considered in the present analysis is (by volume): 61.3% of hydrogen, 35.0%of carbon monoxide, 0.5% of methane, 2.5% of carbon dioxide, 0.3% of nitrogen, and 0.4% of water.
Raw Material
Wood Chips. Wood Chips are small pieces of wood used as a raw material in the production of paper, fiberboard, and energy. Their high moisture content makes them ideal for combustion in biomass power generation. Wood chips are obtained from forestry and milling operations and are stored in piles or silos. Their role in renewable energy production and pulp manufacturing is crucial for sustainable industries.
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Production Process Information
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Syngas production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Syngas plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Syngas Production Cost Reports
Syngas Production from Natural Gas (Combined Reforming)
This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.
Details: 2,500 kta United States-based plant | Q4 2024 | 107 pages | Issue G From $799 USD
The cost analyses presented in this report target a 2,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Syngas Production from Coal (H2/CO Ratio of 2)
This report approaches the construction of a plant producing Syngas in China via a coal gasification process. The final product obtained in the process under analysis is Syngas with a H2/CO ratio of 2.
Details: 1,000 kta China-based plant | Q4 2024 | 107 pages | Issue H From $799 USD
The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Other Related Production Cost Reports
Ethanol from Wood Chips (Gasification and Mixed Alcohols Synthesis)
This report presents the economics of Anhydrous Ethanol production from wood chips in the United States. In the process examined, wood feedstock is submitted to direct gasification, producing synthesis gas. Next, the syngas is converted to mixed alcohols. The alcohol mixture is then distilled, yielding ethanol and a mixture of higher molecular weight alcohols.
Details: 100 kta United States-based plant | Q4 2024 | 107 pages | Issue S From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Dimethyl Ether Production from Wood Chips
This report analyses the economics of producing Dimethyl Ether (DME) from wood chips in the United States. In the process under analysis, the wood chips are dried and then subjected to pyrolysis and partial oxidation for generating synthesis gas (syngas). Syngas is used for methanol generation and methanol then becomes the feed for a catalytic dehydration process that yields DME.
Details: 40 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $1,499 USD
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