Syngas Production from Vacuum Residue
Syngas Production Costs Report | Issue E | Q4 2024
| Report Details |
| 800 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 800 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Syngas production in the United States via a typical non-catalytic partial oxidation process. In the process under analysis, the bottom product of a vacuum distillation unit, known as vacuums residue, is used as feedstock.
The report provides a comprehensive study of Syngas production and related Syngas production cost, covering three key aspects: a complete description of the Syngas production process examined; an in-depth analysis of the related Syngas plant capital cost (Capex); and an evaluation of the respective Syngas plant operating costs (Opex).
The Syngas production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Syngas plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Syngas plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Synthesis Gas. Synthesis Gas (or syngas) is a mixture of carbon monoxide and hydrogen, used as a precursor for producing ammonia, methanol, and synthetic fuels. It serves as a foundation for many industrial chemical reactions, particularly in gas-to-liquid technologies. Syngas is produced through gasification or steam reforming of hydrocarbons and is stored as a gas. It plays a central role in Fischer-Tropsch processes, allowing the conversion of gas into liquid hydrocarbons for fuel and chemical production.
Raw Material
Vacuum Gas Oil. Gas oils refers to oil fractions, from straight-run and cracked origins, whose boiling points range between kerosene and lubricating oil boiling points. Such petroleum distillation products are primarily used as automative fuels and heating fuels. Vacuum gas oil (VGO), specifically, is a more viscous gas oil fraction, which boils between about 420 °C and 570°C. It is obtained from a vacuum crude distillation unit, operating at low, negative gauge pressure.
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Production Process Information
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Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Syngas production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Syngas plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Syngas Production Cost Reports
Syngas Production from Natural Gas (Combined Reforming)
This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.
Details: 2,500 kta United States-based plant | Q4 2024 | 107 pages | Issue G From $799 USD
The cost analyses presented in this report target a 2,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Syngas Production from Coal (H2/CO Ratio of 2)
This report approaches the construction of a plant producing Syngas in China via a coal gasification process. The final product obtained in the process under analysis is Syngas with a H2/CO ratio of 2.
Details: 1,000 kta China-based plant | Q4 2024 | 107 pages | Issue H From $799 USD
The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Dimethyl Ether Production from Synthesis Gas (Indirect Method)
This report concerns the econoimics of of Dimethyl Ether (DME) production from synthesis gas through the indirect process. Synthesis is gas is first converted into methanol, which then becomes the feed for a second step in which DME is produced through catalytic dehydration. The economic analysis is based on a United Stats-based plant.
Details: 120 kta United States-based plant | Q4 2024 | 107 pages | Issue D From $1,199 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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