Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: E
ICC - Volume: 261
ICC - Report ID: 261-E
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Syngas Production from Vacuum Residue
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 261-A,261-B,261-C,261-D,261-F,261-G,261-H,261-I
ICC - Related Reports List: 375-D
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/261-E.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Synthesis Gas</b>. Synthesis Gas (or syngas) is a mixture of carbon monoxide and hydrogen, used as a precursor for producing ammonia, methanol, and synthetic fuels. It serves as a foundation for many industrial chemical reactions, particularly in gas-to-liquid technologies. Syngas is produced through gasification or steam reforming of hydrocarbons and is stored as a gas. It plays a central role in Fischer-Tropsch processes, allowing the conversion of gas into liquid hydrocarbons for fuel and chemical production.</p> <h6>Raw Material</h6> <p><b>Vacuum Gas Oil</b>. Gas oils refers to oil fractions, from straight-run and cracked origins, whose boiling points range between kerosene and lubricating oil boiling points. Such petroleum distillation products are primarily used as automative fuels and heating fuels. Vacuum gas oil (VGO), specifically, is a more viscous gas oil fraction, which boils between about 420 °C and 570°C. It is obtained from a vacuum crude distillation unit, operating at low, negative gauge pressure.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/261-E.jpg
ICC - Short Description: This report presents the economics of Syngas production in the United States via a typical non-catalytic partial oxidation process. In the process under analysis, the bottom product of a vacuum distillation unit, known as vacuums residue, is used as feedstock.
ICC - Main Product: Syngas
ICC - Plant Capacity: 800.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Syngas Production from Vacuum Residue

Syngas Production Costs Report | Issue E | Q2 2024

Production Cost Report

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Report Details
800 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 800 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Syngas production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Syngas plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Syngas Production Cost Reports

Syngas Production from Natural Gas (Autothermal Reforming)

This report presents the economics of Syngas (Synthesis Gas) production from natural gas using a typical autothermal reforming process. In this process, methane present in natural gas is converted to syngas by steam and oxygen. The economic analysis is based on the construction of a plant located in the United States.

Details: 1,000 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Fuel Oil

It presents a techno-economic analysis of Syngas production from heavy fuel oil in the United States using a partial oxidation process. In this process, heavy oil is reacted with oxygen and steam to produce syngas.

Details: 110 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 110 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Wood

This study presents the costs associated with the construction of a plant for Syngas production from wood chips via a typical gasification process. Initially, the wood chips are dried. It is then followed by pyrolysis and partial oxidation. The economic analysis provided assumes a plant constructed in the United States.

Details: 1,500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 1,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Coal (H2/CO Ratio of 1)

This feasibility study approaches the construction of a plant producing Syngas (H2/CO ratio = 1) in China. The plant produces Syngas via a coal gasification process.

Details: 1,000 kta China-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Natural Gas (Steam Reforming)

In this report, the economic analysis concerns a process in which Syngas (Synthesis Gas) is generated from natural gas. This study examines a conventional steam reforming process. The plant is located in the United States.

Details: 600 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Natural Gas (Combined Reforming)

This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.

Details: 2,500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 2,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Coal (H2/CO Ratio of 2)

This report approaches the construction of a plant producing Syngas in China via a coal gasification process. The final product obtained in the process under analysis is Syngas with a H2/CO ratio of 2.

Details: 1,000 kta China-based plant   |   Q2 2024   |   107 pages   |   Issue H   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Mixed Plastic Waste

This report presents the economics of Syngas production from a mixed plastic waste via a gasification process. In this process, part of the plastic waste is also submitted to pyrolysis for synthetic crude oil (syncrude) and fuel gas generation. The economic analysis provided assumes a plant constructed in the United States.

Details: 60 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue I   From $999 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Dimethyl Ether Production from Synthesis Gas (Indirect Method)

This report concerns the econoimics of of Dimethyl Ether (DME) production from synthesis gas through the indirect process. Synthesis is gas is first converted into methanol, which then becomes the feed for a second step in which DME is produced through catalytic dehydration. The economic analysis is based on a United Stats-based plant.

Details: 120 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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