Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: I
ICC - Volume: 261
ICC - Report ID: 261-I
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Syngas Production from Mixed Plastic Waste
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 261-A,261-F,261-B,261-C,261-D,261-E,261-G,261-H
ICC - Related Reports List: 350-C
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/261-I.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Syngas</b>. Synthesis gas is a gas mixture mainly composed of carbon monoxide (CO) and hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used. In the process under analysis, it is assumed that syngas with a hydrogen to carbon monoxide molar ratio of 1.75:1 is provided by a nearby plant via natural gas partial oxidation. The composition of the syngas considered in the present analysis is (by volume): 61.3% of hydrogen, 35.0%of carbon monoxide, 0.5% of methane, 2.5% of carbon dioxide, 0.3% of nitrogen, and 0.4% of water.</p> <p><b>Fuel</b>. </p> <b>Heavy Hydrocarbons</b>. Heavy hydrocarbons are large molecules found in crude oil and other sources, used as feedstock in refining and petrochemical processes. They are essential for producing fuels, lubricants, and bitumen. Heavy hydrocarbons are typically stored as viscous liquids or solids and undergo cracking or reforming to produce lighter, more valuable fractions used in various industries.</p> <h6>Raw Material</h6> <p><b>Mixed Plastic Waste</b>. Mixed Plastic Waste (37.1% LDPE, 8.5% PET, 8.0% PP; 35.9% other plastics) is a heterogeneous stream of plastics used primarily in recycling and energy recovery processes. These materials are often processed into lower-grade products or fuel. The composition of this waste varies widely, complicating recycling but providing feedstock for pyrolysis or incineration, where it can be converted into chemicals or energy.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/261-I.jpg
ICC - Short Description: This report presents the economics of Syngas production from a mixed plastic waste via a gasification process. In this process, part of the plastic waste is also submitted to pyrolysis for synthetic crude oil (syncrude) and fuel gas generation. The economic analysis provided assumes a plant constructed in the United States.
ICC - Main Product: Syngas
ICC - Plant Capacity: 60.00
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Syngas Production from Mixed Plastic Waste

Syngas Production Costs Report | Issue I | Q2 2024

Production Cost Report

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60 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 60 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

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Production Costs Datasheet

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Syngas production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Syngas plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Syngas Production Cost Reports

Syngas Production from Natural Gas (Steam Reforming)

In this report, the economic analysis concerns a process in which Syngas (Synthesis Gas) is generated from natural gas. This study examines a conventional steam reforming process. The plant is located in the United States.

Details: 600 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 600 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Natural Gas (Combined Reforming)

This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.

Details: 2,500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 2,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Gasoline Production from Mixed Plastic Waste

This study presents an economic analysis of Gasoline production from mixed plastic waste (MPW) in the United States. In this process, MPW is initially pretreated and then undergoes catalytic cracking over silica alumina in a fluidized bed reactor. The oil product is finally separated into gasoline and diesel.

Details: 15 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $999 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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