Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 261
ICC - Report ID: 261-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Syngas Production from Fuel Oil
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 261-A,261-F,261-C,261-D,261-E,261-G,261-H,261-I
ICC - Related Reports List: 057-A,140-C
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"2":{"1":{"time":"9","price":0},"2":{"time":"4","price":"599"}},"3":{"1":{"time":"11","price":0},"2":{"time":"6","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/261-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Syngas</b>. Synthesis gas is a gas mixture mainly composed of carbon monoxide (CO) and hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used. In the process under analysis, it is assumed that syngas with a hydrogen to carbon monoxide molar ratio of 1.75:1 is provided by a nearby plant via natural gas partial oxidation. The composition of the syngas considered in the present analysis is (by volume): 61.3% of hydrogen, 35.0%of carbon monoxide, 0.5% of methane, 2.5% of carbon dioxide, 0.3% of nitrogen, and 0.4% of water.</p> <h6>Raw Material</h6> <p><b>Fuel Oil</b>. Fuel Oil is a heavy petroleum product primarily used for power generation, shipping, and industrial heating. It is characterized by its high energy content and viscosity, making it suitable for large-scale combustion processes. Fuel oil is obtained from the residual fractions of crude oil after refining and is stored in tanks as a liquid. It is typically used in low-speed marine engines and industrial boilers, where its slow-burning properties allow for efficient energy transfer over long periods.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/261-B.jpg
ICC - Short Description: It presents a techno-economic analysis of Syngas production from heavy fuel oil in the United States using a partial oxidation process. In this process, heavy oil is reacted with oxygen and steam to produce syngas.
ICC - Main Product: Syngas
ICC - Plant Capacity: 110.00
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Syngas Production from Fuel Oil

Syngas Production Costs Report | Issue B | Q4 2024

Production Cost Report

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Report Details
110 kta United States-based plant   |   Q4 2024   |   107 pages

This report presents a cost analysis of a 110 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Syngas production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Syngas process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Syngas production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Syngas plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Syngas Production Cost Reports

Syngas Production from Natural Gas (Combined Reforming)

This report approaches the Syngas (Synthesis Gas) production from natural gas via a combined reforming process. In the steam reformer, the natural gas reacts with steam and, in the secondary (autothermal) reformer, it reacts with oxygen. The economic analysis provided assumes a plant constructed in the United States.

Details: 2,500 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue G   From $799 USD

The cost analyses presented in this report target a 2,500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Syngas Production from Coal (H2/CO Ratio of 2)

This report approaches the construction of a plant producing Syngas in China via a coal gasification process. The final product obtained in the process under analysis is Syngas with a H2/CO ratio of 2.

Details: 1,000 kta China-based plant   |   Q4 2024   |   107 pages   |   Issue H   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) China-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Carbon Black Production

This study approaches the economics of Carbon Black production from fuel oil in the United States via a typical oil-furnace process. In the process examined, the oil feed is combusted in a reactor, producing Carbon Black and tailgas. After cooling, the carbon black is separated from the tailgas, processed into pellets and dried.

Details: 150 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Details: 180 kta United States-based plant   |   Q4 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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