Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: G
ICC - Volume: 34
ICC - Report ID: 034-G
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Styrene Production from Polystyrene Waste
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 034-A,034-E,034-B,034-C,034-D,034-F
ICC - Related Reports List: 234-A,234-B
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3299","2":"3299","3":"3299"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/034-G.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Styrene</b>. Styrene is a largely available commodity generally produced from ethylbenzene by several means. One of the commercial routes for styrene production relies on the alkylation of benzene with ethylene for generating the ethylbenzene, which is then dehydrogenated to styrene in vapor phase with steam. </p> <p><b>Toluene</b>. Toluene (also known as Methylbenzene) is an aromatic hydrocarbon mainly used as an industrial feedstock and as solvent. A significant part of toluene production is blended directly into gasoline pools. Other major use of this chemical is in the manufacture of the more valuable benzene, through hydrodealkylation. Most of toluene is produced via catalytic reforming of refinery streams (C6–C9 naphthas), along with benzene, xylenes, and C9-aromatics.</p> <b>Fuel Oil</b>. Fuel Oil is a heavy petroleum product primarily used for power generation, shipping, and industrial heating. It is characterized by its high energy content and viscosity, making it suitable for large-scale combustion processes. Fuel oil is obtained from the residual fractions of crude oil after refining and is stored in tanks as a liquid. It is typically used in low-speed marine engines and industrial boilers, where its slow-burning properties allow for efficient energy transfer over long periods.</p> <h6>Raw Material</h6> <p><b>Polystyrene Scrap</b>. Polystyrene scrap is recycled plastic waste primarily derived from packaging materials and disposable containers. It is processed into new plastic products or used as an alternative fuel source. Polystyrene scrap is cleaned, melted, and reprocessed into pellets for manufacturing. Despite its low recycling rate, innovations in chemical recycling are increasing its potential reuse in industrial applications.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/034-G.jpg
ICC - Short Description: This report assesses the economics of Styrene production from polystyrene waste via pyrolysis in the United States. In this process, polystyrene waste is submitted to pyrolysis in a fluidized bed reactor. The pyrolysis gas is then sent to a distillation section where styrene is recovered along with toluene and fuel oil.
ICC - Main Product: Styrene
ICC - Plant Capacity: 2.00
{"versions":{"1":"80","2":"90","3":"107"}}
ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Styrene Production from Polystyrene Waste

Styrene Production Costs Report | Issue G | Q3 2024

Production Cost Report

See Preview

See Editions

Starting at $999 USD

Report Details
2 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 2 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

Up-to-date PDF Report

Professional report based on Q3 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions
 

Compact

 

$999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

See All Features


  Pages | Tables | Images

 Read-only Online PDF Format

 Updated with Q3 2024 Data

 

 

 

DETAILED

 

$1,799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

See All Features


  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q3 2024 Data

 

 

 

PREMIUM

MOST POPULAR

$3,299 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

See All Features


  Pages | Tables | Images

 Print-enabled PDF Format Add-on

 Updated with Q3 2024 Data

Share with Co-workers

Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Styrene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Styrene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Styrene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Styrene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Styrene Production Cost Reports

Styrene Production from Ethane & Benzene (H2 as Fuel)

This study presents the costs associated with Styrene production in the United States. In this report, ethylbenzene (EB) is first generated from benzene and recycled ethylene. Then, fresh ethane and the EB are dehydrogenated to form ethylene and Styrene. The hydrogen produced is valued as fuel. The process analyzed is based on concepts proposed in patents issued to Dow and Snamprogetti.

Details: 750 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue D   From $1,199 USD

The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Styrene Production from Ethylene & Benzene

This report analyzes the economics of an integrated plant producing Styrene from benzene and ethylene located in the United States. The following processes are encompassed: (1) alkylation for ethylbenzene production from benzene and ethylene; and (2) catalytic dehydrogenation process for Styrene production from ethylbenzene.

Details: 700 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue F   From $1,199 USD

The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Emulsion Styrene Butadiene Rubber Production

This report presents the economics of SBR production starting from butadiene and styrene. The analysis encompasses a plant located in the United States, employing a typical cold emulsion process for generating a non-oil extended, non-staining grade of emulsion SBR (similar to 1502). In this process, an emulsion comprising water, styrene and butadiene is polymerized into a latex, which is then coagulated to form the SBR.

Details: 140 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 140 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Solution Styrene Butadiene Rubber Production

This report presents the economics of SBR production starting from butadiene and styrene in the United States. It approaches a continuous process for producing a solution SBR grade. In this process, the anionic copolymerization of styrene and butadiene is carried out in the presence of cyclohexane solvent.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports

See Full Samples