Styrene Production from Polystyrene Waste
Styrene Production Costs Report | Issue G | Q3 2024
| Report Details |
| 2 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 2 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report assesses the economics of Styrene production from polystyrene waste via pyrolysis in the United States. In this process, polystyrene waste is submitted to pyrolysis in a fluidized bed reactor. The pyrolysis gas is then sent to a distillation section where styrene is recovered along with toluene and fuel oil.
The report provides a comprehensive study of Styrene production and related Styrene production cost, covering three key aspects: a complete description of the Styrene production process examined; an in-depth analysis of the related Styrene plant capital cost (Capex); and an evaluation of the respective Styrene plant operating costs (Opex).
The Styrene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Styrene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Styrene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Products
Styrene. Styrene is a largely available commodity generally produced from ethylbenzene by several means. One of the commercial routes for styrene production relies on the alkylation of benzene with ethylene for generating the ethylbenzene, which is then dehydrogenated to styrene in vapor phase with steam.
Toluene. Toluene (also known as Methylbenzene) is an aromatic hydrocarbon mainly used as an industrial feedstock and as solvent. A significant part of toluene production is blended directly into gasoline pools. Other major use of this chemical is in the manufacture of the more valuable benzene, through hydrodealkylation. Most of toluene is produced via catalytic reforming of refinery streams (C6–C9 naphthas), along with benzene, xylenes, and C9-aromatics.
Fuel Oil. Fuel Oil is a heavy petroleum product primarily used for power generation, shipping, and industrial heating. It is characterized by its high energy content and viscosity, making it suitable for large-scale combustion processes. Fuel oil is obtained from the residual fractions of crude oil after refining and is stored in tanks as a liquid. It is typically used in low-speed marine engines and industrial boilers, where its slow-burning properties allow for efficient energy transfer over long periods.
Raw Material
Polystyrene Scrap. Polystyrene scrap is recycled plastic waste primarily derived from packaging materials and disposable containers. It is processed into new plastic products or used as an alternative fuel source. Polystyrene scrap is cleaned, melted, and reprocessed into pellets for manufacturing. Despite its low recycling rate, innovations in chemical recycling are increasing its potential reuse in industrial applications.
Up-to-date PDF Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$999 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q3 2024 Data
DETAILED
$1,799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q3 2024 Data
PREMIUM
MOST POPULAR
$3,299 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q3 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Styrene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Styrene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Styrene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Styrene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Styrene Production Cost Reports
Styrene Production from Ethane & Benzene (H2 as Fuel)
This study presents the costs associated with Styrene production in the United States. In this report, ethylbenzene (EB) is first generated from benzene and recycled ethylene. Then, fresh ethane and the EB are dehydrogenated to form ethylene and Styrene. The hydrogen produced is valued as fuel. The process analyzed is based on concepts proposed in patents issued to Dow and Snamprogetti.
Details: 750 kta United States-based plant | Q3 2024 | 107 pages | Issue D From $1,199 USD
The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Styrene Production from Ethylene & Benzene
This report analyzes the economics of an integrated plant producing Styrene from benzene and ethylene located in the United States. The following processes are encompassed: (1) alkylation for ethylbenzene production from benzene and ethylene; and (2) catalytic dehydrogenation process for Styrene production from ethylbenzene.
Details: 700 kta United States-based plant | Q3 2024 | 107 pages | Issue F From $1,199 USD
The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Emulsion Styrene Butadiene Rubber Production
This report presents the economics of SBR production starting from butadiene and styrene. The analysis encompasses a plant located in the United States, employing a typical cold emulsion process for generating a non-oil extended, non-staining grade of emulsion SBR (similar to 1502). In this process, an emulsion comprising water, styrene and butadiene is polymerized into a latex, which is then coagulated to form the SBR.
Details: 140 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 140 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Solution Styrene Butadiene Rubber Production
This report presents the economics of SBR production starting from butadiene and styrene in the United States. It approaches a continuous process for producing a solution SBR grade. In this process, the anionic copolymerization of styrene and butadiene is carried out in the presence of cyclohexane solvent.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports