Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: E
ICC - Volume: 234
ICC - Report ID: 234-E
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Emulsion Styrene Butadiene Rubber from Styrene and Butane
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 234-A,234-B,234-F,234-C,234-D
ICC - Related Reports List: 034-C,034-B
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"1499","2":"1499","3":"1499"},"2":{"1":"2399","2":"2399","3":"2399"},"3":{"1":"3999","2":"3999","3":"3999"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/234-E.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>SBR</b>. Styrene Butadiene Rubber (a.k.a. SBR, SBR Latex) is a synthetic polymer made of monomers 1,3-butadiene and styrene. In the copolymer generated, the butadiene molecule may assume three different forms, according to the way it is connected to the styrene component: (1) Cis 1,4-Butadiene; (2) Trans 1,4-Butadiene; and (3) Vinyl Butadiene. It represents by far the biggest market share between synthetic elastomers produced worldwide. This elastomer offers excellent abrasion resistance, excellent water resistance, good physical properties and easy processing. These properties vary depending on the molecular weight and styrene to butadiene ratio. There's two main Styrene-Butadiene polymer types: Styrene-Butadiene Latex and Styrene-Butadiene Rubber (SBR). SBR has a higher butadiene content than Latex and this makes it more elastic-like.</p> <h6>Raw Materials</h6> <p><b>Butane</b>. Butane is an essential component of the oil and gas industry, used primarily as a fuel and a feedstock for the petrochemical sector. It is a highly flammable hydrocarbon and serves in various applications such as blending with propane in liquefied petroleum gas (LPG) for domestic and industrial heating, as well as in the production of gasoline and synthetic rubber. Butane is typically extracted from natural gas or crude oil refining. It is stored as a liquid under pressure or at low temperatures, ensuring ease of transport and handling.</p> <b>Styrene</b>. Styrene is a largely available commodity generally produced from ethylbenzene by several means. One of the commercial routes for styrene production relies on the alkylation of benzene with ethylene for generating the ethylbenzene, which is then dehydrogenated to styrene in vapor phase with steam. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/234-E.jpg
ICC - Short Description: This report presents the economics of SBR production from n-butane and styrene. In this process, 1,3-Butadiene is initially produced from n-butane via a dehydrogenation process that is similar to Lummus Catadiene. Then, styrene and butadiene are polymerized via a typical cold emulsion process for generating a non-oil extended, non-staining grade of emulsion SBR (similar to 1502).
ICC - Main Product: Styrene Butadiene Rubber
ICC - Plant Capacity: 140.00
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Emulsion Styrene Butadiene Rubber from Styrene and Butane

Styrene Butadiene Rubber Production Costs Report | Issue E | Q3 2024

Production Cost Report

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140 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 140 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

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Production Process Information

Process Consumptions

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Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Styrene Butadiene Rubber production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Styrene Butadiene Rubber process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Styrene Butadiene Rubber production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Styrene Butadiene Rubber plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Styrene Butadiene Rubber Production Cost Reports

High Solids Styrene Butadiene Latex Production

This report presents the economics of high solids content SBR Latex production starting from butadiene and styrene. The analysis, based on a plant located in the United States, approaches a typical cold emulsion process. For generating a high solids latex with high butadiene content, the obtained low solids latex is further concentrated after polymerization.

Details: 160 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 160 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Low Solids Styrene Butadiene Latex Production

This report targets SBR Latex production in the United States via a typical cold emulsion polymerization process. The main product generated is a low solids content SBR Latex with high styrene content.

Details: 160 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 160 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Styrene Production from Propylene & Ethylbenzene

This study presents the economics of Styrene production from chemical grade (CG) propylene and ethylbenzene in the United States. The process examined is a Propylene Oxide/Styrene Monomer (POSM) technology similar to the one owned by LyondellBasell. This process involves ethylbenzene oxidation, epoxidation, hydrogenation and dehydration steps.

Details: 850 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 850 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Styrene Production from Ethane & Benzene (H2 as Co-Product)

This report presents the economics of Styrene production from ethane and benzene in the United States, with pure hydrogen as by-product. In this report, ethylbenzene (EB) is first generated from benzene and recycled ethylene. Then, fresh ethane and the EB are dehydrogenated to form ethylene and Styrene. The process analyzed is based on concepts proposed in patents issued to Dow and Snamprogetti.

Details: 750 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $1,199 USD

The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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