Sodium Pyruvate Production from Glucose (Solvent Extraction)
Sodium Pyruvate Production Costs Report | Issue A | Q2 2024
Report Details |
2 kta United States-based plant | Q2 2024 | 107 pages |
This report presents a cost analysis of a 2 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report analyses the economics of Sodium Pyruvate production from glucose in the United States. In this process, glucose is fermented to pyruvic acid, which is recovered from fermentation broth using solvent extraction. The solution containing pyruvic acid is contacted with sodium hydroxide, forming Sodium Pyruvate.
The report provides a comprehensive study of Sodium Pyruvate production and related Sodium Pyruvate production cost, covering three key aspects: a complete description of the Sodium Pyruvate production process examined; an in-depth analysis of the related Sodium Pyruvate plant capital cost (Capex); and an evaluation of the respective Sodium Pyruvate plant operating costs (Opex).
The Sodium Pyruvate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Sodium Pyruvate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Sodium Pyruvate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Sodium Pyruvate. Sodium Pyruvate is a salt of the conjugate anion form of pyruvic acid, known as pyruvate. This acid is the simplest alpha-keto acid, with a carboxylic and a ketone functional group. Pyruvate is an important chemical compound in biochemistry, being the output of the glucose metabolism, and is then converted into acetyl-coenzime A, the main input of the Krebs cycle. It is commonly used in cell culture media, as a carbon source in addition to glucose. Pyruvic acid is colorless liquid, soluble in water, with a smell similar to acetic acid. It can be inorganically produced by heating a mixture of tartaric acid and potassium hydrogen sulfate, oxidation of propylene glycol by a strong oxidizer, or by the hydrolysis of acetyl cyanide.
Raw Material
Glucose Syrup. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.
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Production Process Information
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Production Process Information
Process Consumptions
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Sodium Pyruvate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Sodium Pyruvate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Sodium Pyruvate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Sodium Pyruvate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Sodium Pyruvate Production Cost Reports
Sodium Pyruvate Production from Glucose (Electrodialysis)
This report examines the costs related to Sodium Pyruvate production from glucose in the United States. Initially, glucose is fermented to pyruvic acid, which is recovered from the fermentation broth using electrodialysis. The obtained pyruvic acid is contacted with sodium hydroxide, forming Sodium Pyruvate.
Details: 2 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $1,999 USD
The cost analyses presented in this report target a 2 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Details: 40 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
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