Sebacic Acid Production
Sebacic Acid Production Costs Report | Issue A | Q4 2024
| Report Details |
| 5.50 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 5.50 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Sebacic Acid production from castor oil and sodium hydroxide in the United States. Initially, castor oil is submitted to alkaline cleavage with sodium hydroxide, forming sodium sebacate. Then, the medium is acidulated in order to precipitate sebacic acid.
The report provides a comprehensive study of Sebacic Acid production and related Sebacic Acid production cost, covering three key aspects: a complete description of the Sebacic Acid production process examined; an in-depth analysis of the related Sebacic Acid plant capital cost (Capex); and an evaluation of the respective Sebacic Acid plant operating costs (Opex).
The Sebacic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Sebacic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Sebacic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Sebacic Acid. Sebacic Acid is a dicarboxylic acid used as a monomer for nylon 6, plasticizers, hydraulic fluids, lubricants, cosmetics, candles, and others. It also has a role as a human metabolite, and is used as an intermediate for aromatics, antiseptics, and painting materials. Sebacic acid is a derivative of castor oil. It appears as a white granular powder.
Raw Materials
Caustic Soda. Causic soda (NaOH), also known as sodium hydroxide, is a major inorganic used in several industries. Most of caustic soda production is used in the manufacture of chemicals, such as propylene oxide and sodium salts. Electrolysis of sodium chloride accounts for most of today’s installed capacity for caustic soda production, which also generates chlorine.
Castor Oil. Castor oil is a vegetable oil used in lubricants, coatings, and as a raw material for biodiesel and polymers. It contains ricinoleic acid, which imparts unique chemical properties. Extracted from castor beans, it is stored as a viscous liquid. Its hydroxyl functionality allows for the synthesis of polyurethanes and other specialized materials.
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Production Process Information
Process Consumptions
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Sebacic Acid production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Sebacic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Sebacic Acid production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Sebacic Acid plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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