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Production Cost Report
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sbr-e41a
USA
Styrene Butadiene Rubber
Emulsion Styrene Butadiene Rubber from Styrene and Butane

This report presents an up-to-date, detailed cost analysis of Styrene Butadiene Rubber (SBR) production via the integration of two production processes: n-butane dehydrogenation followed by SBR synthesis via a cold emulsion polymerization process. In the process examined, the process for n-butane dehydrogenation is similar to Lummus Catadiene and the polymerization step is a typical continuous cold emulsion process for producing a non-staining, non-oil extended SBR grade (similar to 1502). Initially, n-butane undergoes a dehydrogenation reaction generating a C4s stream containing 1,3-Butadiene. High purity 1,3-Butadiene is obtained after conventional separation steps and an extractive distillation, using n-methylpyrrolidone (NMP) as solvent. Then, an emulsion comprising water, styrene and butadiene monomers is polymerized into a latex, which is then coagulated to form the Styrene-Butadiene Rubber.
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United States
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SBR E41A
This report presents the economics of SBR production from n-butane and styrene. In this process, 1,3-Butadiene is initially produced from n-butane via a dehydrogenation process that is similar to Lummus Catadiene. Then, styrene and butadiene are polymerized via a typical cold emulsion process for generating a non-oil extended, non-staining grade of emulsion SBR (similar to 1502).
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0
140.00
kta
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Emulsion Styrene Butadiene Rubber from Styrene and Butane

Production Cost Report | SBR E41A

Production Cost Report

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Details: 140 kta United States-based plant   |   Q2 2020   |   107 pages   |   Buy  From $1,499 USD

This report presents a cost analysis of a 140 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Styrene Butadiene Rubber (SBR) production via the integration of two production processes: n-butane dehydrogenation followed by SBR synthesis via a cold emulsion polymerization process. In the process examined, the process for n-butane dehydrogenation is similar to Lummus Catadiene and the polymerization step is a typical continuous cold emulsion process for producing a non-staining, non-oil extended SBR grade (similar to 1502). Initially, n-butane undergoes a dehydrogenation reaction generating a C4s stream containing 1,3-Butadiene. High purity 1,3-Butadiene is obtained after conventional separation steps and an extractive distillation, using n-methylpyrrolidone (NMP) as solvent. Then, an emulsion comprising water, styrene and butadiene monomers is polymerized into a latex, which is then coagulated to form the Styrene-Butadiene Rubber.

This report, SBR E41A, is a best-in-class examination of Styrene Butadiene Rubber production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Report Content

Key Process Information

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Assessments of relevant technical coefficients, accompanied by process descriptions that include:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units descriptions
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Percentage of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Key process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis detailing all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis comprising all costs surrounding the production of a chemical:

  • Raw materials acquisition and utilities generation (variable manufacturing costs)
  • Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.

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Compare & Choose the Right Report Version for You
 

basic

$1,499 USD

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Included Content:

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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 Online PDF Format

  • Receive online access to the report in a private area in our website. Access to the report will be valid for 365 days.

 Updated with Q2 2020 Data

 Share with Co-workers (same country)

 

Table of Contents

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extended

$2,399 USD

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All Basic Content Plus:

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

  • Download the report as a non-printable PDF file. Access the report offline, anytime you want

 Updated with Q2 2020 Data

 Share with Co-workers (worldwide)

 

Table of Contents

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advanced

From $3,999 USD

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All Extended Content Plus:

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Customized Analyses (Optional)

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format (Optional)

  • Download the report as a printable PDF file. Access the report offline and print it for your convenience.

 Updated with Q2 2020 Data

 Share with Co-workers & Third-Parties (worldwide)

 Technical Support

  • Obtain answers to your questions from the experts who wrote the report! Responses via email in 3 business days.

Table of Contents

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I need an economic analysis, like the one presented in the report, but for another plant capacity / location… could you provide me that?

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For the development of the custom analysis, all costs are recalculated considering local data (e.g. raw materials, steel and energy prices, labor costs) and the plant capacity informed. The analysis has the same structure of the report (chapters include Capital Investment, Operating Costs, and Process Economics Summary). The costs are presented in US dollars (with the assumed exchange rate for local currency).

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