High Temperature Resistant Polystyrene Production
Polystyrene Production Costs Report | Issue E | Q4 2024
| Report Details |
| 150 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 150 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of High Temperature Resistant Polystyrene (HTPS) production from styrene in the United States, via a typical continuous bulk polymerization process.
The report provides a comprehensive study of Polystyrene production and related Polystyrene production cost, covering three key aspects: a complete description of the Polystyrene production process examined; an in-depth analysis of the related Polystyrene plant capital cost (Capex); and an evaluation of the respective Polystyrene plant operating costs (Opex).
The Polystyrene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polystyrene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polystyrene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Polystyrene. Polystyrene (a.k.a. PS, Thermocol), a thermoplastic polymer with a high molecular weight, is manufactured from the styrene monomer. This material, commonly referred to as PS, exhibits characteristics of hardness, rigidity, and exceptional transparency, accompanied by commendable chemical resistance. Due to its versatility, polystyrene finds extensive application and ranks among the most widely produced polymers globally. The prevailing form of commercialized polystyrene is known as General Purpose Polystyrene (GPPS), though it is also available as Expandable Polystyrene (EPS) and High Impact Polystyrene (HIPS). Scrap polystyrene also has its value on the market. Additionally, the polymer lends itself to easy processing through techniques such as injection molding, extrusion, and thermoforming.
Raw Material
Styrene. Styrene is a largely available commodity generally produced from ethylbenzene by several means. One of the commercial routes for styrene production relies on the alkylation of benzene with ethylene for generating the ethylbenzene, which is then dehydrogenated to styrene in vapor phase with steam.
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polystyrene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polystyrene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polystyrene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polystyrene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polystyrene Production Cost Reports
General Purpose Polystyrene Production
This report presents the economics of General Purpose Polystyrene (GPPS) production from styrene in the United States, via a typical continuous bulk polymerization process, split into a pre-polymerization and a polymerization step. Both steps are conducted in continuous stirred-tank reactors.
Details: 180 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
High Impact Polystyrene Production
This study presents the economics of High Impact Polystyrene (HIPS) production from styrene in the United States, via a typical continuous bulk polymerization process, which occurs in the presence of polybutadiene. The process is split into a pre-polymerization and a polymerization step. The first step is conducted in CSTRs and the second in plug-flow reactors.
Details: 180 kta United States-based plant | Q4 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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This study presents the economics of Styrene production from chemical grade (CG) propylene and ethylbenzene in the United States. The process examined is a Propylene Oxide/Styrene Monomer (POSM) technology similar to the one owned by LyondellBasell. This process involves ethylbenzene oxidation, epoxidation, hydrogenation and dehydration steps.
Details: 850 kta United States-based plant | Q4 2024 | 107 pages | Issue B From $1,199 USD
The cost analyses presented in this report target a 850 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Styrene Production from Ethane & Benzene (H2 as Co-Product)
This report presents the economics of Styrene production from ethane and benzene in the United States, with pure hydrogen as by-product. In this report, ethylbenzene (EB) is first generated from benzene and recycled ethylene. Then, fresh ethane and the EB are dehydrogenated to form ethylene and Styrene. The process analyzed is based on concepts proposed in patents issued to Dow and Snamprogetti.
Details: 750 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $1,199 USD
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