Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: I
ICC - Volume: 214
ICC - Report ID: 214-I
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: TDA-Based Polyether Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 214-A,214-B,214-C,214-D,214-E,214-F,214-G,214-H,214-J
ICC - Related Reports List: 183-A,183-B,269-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/214-I.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyether</b>. Polyether is a class of organic substances produced by polymerized monomers by ether links which may be structured in chain or network. It is a diverse group of polymers most notably polyethylene glycols, polypropylene glycols, epoxy resins and phenoxy resins.</p> <h6>Raw Materials</h6> <p><b>Propylene Oxide</b>. Propylene Oxide (PO) is a major commodity chemical. This highly reactive compound is starting material for several products, from polymers and solvents to industrial fluids. Commercially, Propylene Oxide is produced mainly by the so-called chlorohydrin process, based on the reaction of propylene and chlorine in the presence of water to produce propylene chlorohydrin, which is dehydrochlorinated with a base (caustic or lime). PO may also be produced on commercial scale by the oxidation of propylene by organic hydroperoxides – the so called indirect oxidation routes – yielding alcohols as by-product.</p> <b>Toluenediamine</b>. Toluenediamine is an organic compound used as an intermediate in the production of polyurethane foams, elastomers, and coatings. It is also a precursor for dyes and pigments due to its amine groups. Toluenediamine is produced by the hydrogenation of dinitrotoluene and is stored as a liquid or solid. Its ability to react with isocyanates makes it crucial in the formulation of polyurethane products, enhancing their mechanical properties and durability.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/214-I.jpg
ICC - Short Description: This study analyses the economics of TDA-Based Polyether production in the United States. In this process, Polyether is produced from propylene oxide using toluenediamine (TDA) as starter in the base-catalyzed alkoxylation reaction.
ICC - Main Product: Polyether
ICC - Plant Capacity: 25.00
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TDA-Based Polyether Production

Polyether Production Costs Report | Issue I | Q2 2024

Production Cost Report

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Report Details
25 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 25 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyether production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyether process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyether production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyether plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polyether Production Cost Reports

Phosphoric Acid Polyether Production

This report presents a feasibility study of Phosphoric Acid Polyether production in a United States-based facility. In this case, phosphoric acid is the starter of the acid-catalyzed alkoxylation reaction to oligomerize propylene oxide.

Details: 25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Sucrose-Based Polyether Production

This report presents an economic analysis for Sucrose-Based Polyether production. In this process, Polyether is produced from propylene oxide using sucrose as reaction starter. The economic analysis presented is based on a plant constructed in the United States.

Details: 25 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue H   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Propylene Oxide Production from Propylene and Chlorine

This report presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and chlorine in the United States. In the process under analysis, propylene and chlorine react, yielding chlorohydrin intermediate, which is then dehydrochlorinated to produce PO. Dichloropropane is generated as by-product.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Oxide Production from Propylene and Ethylbenzene

This study presents the economics of Propylene Oxide (PO) production from chemical grade (CG) propylene and ethylbenzene in the United States. In the process under analysis, ethylbenzene is oxidized to ethylbenzene hydroperoxide, which then reacts with propylene to yield PO. Styrene is generated as by-product in the process.

Details: 450 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 450 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Toluenediamine Production

This study approaches a techno-economic analysis of Toluenediamine (TDA) production from toluene via dinitrotoluene (DNT) considering a plant located in the United States . In this process, toluene is first dinitrated to dinitrotoluene (DNT) in two steps. Then, DNT is hydrogenated to TDA.

Details: 140 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 140 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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