Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 248
ICC - Report ID: 248-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Phosgene Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 243-A,301-A,200-H,111-B,111-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/248-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Phosgene</b>. Phosgene is a highly reactive and toxic gas used in the production of polyurethanes, polycarbonates, and various chemical intermediates. It is a key raw material in isocyanate production, which is essential for creating durable plastics and coatings. Phosgene is produced by reacting carbon monoxide with chlorine and is typically stored as a compressed gas. Despite its hazardous nature, it remains indispensable in polymer manufacturing due to its efficiency in forming strong carbonyl bonds.</p> <h6>Raw Materials</h6> <p><b>Chemicals</b>. </p> <b>Chlorine</b>. Chlorine figures among the most important chemical commodities. It is an indispensable intermediate in the chemical industry, employed in the manufacture of a multitude of end products (e.g. materials of construction, solvents, pesticides, etc). Most of chlorine produced on commercial scale is based on electrolysis of aqueous sodium chloride (brine), which also generates caustic soda and hydrogen as co-products (chlor-alkali processes).</p> <b>Carbon Monoxide</b>. Like hydrogen, carbon monoxide is produced industrially from syngas, but it is recovered via cryogenic distillation. Carbon monoxide is used in the chemical industries for the synthesis of several compounds, like acetic acid, polycarbonates, polyketones; and also in the metallurgical industry for the creation of reducing atmospheres.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/248-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Reaction and (2) Purification.</p><p>Reaction. Carbon monoxide and chlorine gas are mixed and fed to vertical shell and tube reactors, where such components react generating Phosgene. The reactors are filled with activated carbon, which serve as catalyst. Excess carbon monoxide is used, so that all chlorine reacts in this step. </p><p>Purification. The effluent from the reactors is cooled so that the Phosgene generated is condensed and separated from recycle gas. The condensed Phosgene is chilled, passed through adsorber beds for the removal of chlorine and carbon tetrachloride and distilled – the high purity Phosgene obtained is then directly sent to consumers. The gas separated from the Phosgene, rich in carbon monoxide, is recycled. Vent gases purged throughout the process are scrubbed against a caustic solution to be freed from residual phosgene and other impurities.</p>
ICC - Short Description: This report presents the costs associated with the construction of a plant producing Phosgene from chlorine and carbon monoxide over activated carbon in the United States.
ICC - Main Product: Phosgene
ICC - Plant Capacity: 100.00
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Phosgene Production

Phosgene Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
100 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 100 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Phosgene production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Phosgene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Phosgene production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Phosgene plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Other Related Production Cost Reports

Chlorine Production from Sodium Chloride (Membrane Process)

This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chlorine Production from Sodium Chloride (Diaphragm Process)

This study presents the economics of Chlorine production from sodium chloride via a diaphragm plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a diaphragm cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Polycarbonate Production from BPA, Phenol and Phosgene

It presents the economics of Polycarbonate (PC) production from bisphenol A (BPA), phenol and phosgene in the United States, via a typical melt process integrated with a diphenyl carbonate (DPC) production unit. Initially, phenol is phosgenated to produce DPC. Then, the DPC is transesterified with BPA and polycondensed to generate PC.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue H   From $1,199 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Diphenyl Carbonate from Phosgene and Phenol

This report presents the economics of Diphenyl Carbonate (DPC) production from phosgene and phenol using a typical interfacial process. The economic assessment assumes a plant located in the United States.

Details: 130 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 130 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Carbon Monoxide Production

This report presents the economics of a typical cryogenic partial condensation process for Carbon Monoxide (CO) production from synthesis gas (syngas) in the United States. In this process, CO and hydrogen from syngas are separated in heat exchangers at cryogenic temperatures.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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