Polyethylene Terephthalate Production Process
Cost Analysis Report | PET E11A
| Report Basis: USA | 2019 Q1 | 98 pages | See Preview | Buy Now |
This report presents a cost analysis of a USA-based industrial plant. You can add an extra cost analysis, for another plant location (country), during the order process.
This report presents an up-to-date, detailed cost analysis of Polyethylene Terephthalate (PET) production from ethylene glycol and purified terephthalic acid (PTA). The process examined is a typical melt-phase polymerization followed by solid-state polymerization. In this process, initially an oligomer intermediate is produced by the esterification of PTA with ethylene glycol. The oligomer then undergoes a melt-polymerization and a solid-state polymerization, leading to a bottle grade PET.
The study describes an industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.
Key reference(s): (1) "Polyesters, Thermoplastic", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Polyesters", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition
Report Content
Key Process Information
Assessment presenting relevant technical coefficients, accompanied by process description:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units description
- Site infrastructure description
- Block Flow Diagram
Capital Cost Analysis
Analysis depicting all costs involved in starting a new industrial plant (capital investment):
- Cost of construction(main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Utilities Consumption
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Share of each utility in the total utility costs.
Operating Cost Analysis
Analysis depicting all costs surrounding the production of chemical:
- Raw materials acquisition & utilities generation (manufacturing variable costs)
- Labor wages, maintenance, operating charges, overhead, taxes and insurance (manufacturing fixed costs).
- Corporate overhead costs
Implementation Schedule
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Capacity Analysis
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
Process Flow Diagram
Schematic representation of relevant process operations:
- Main process streams
- Main pieces of equipment
- Main utilities consumed
Construction Cost Details
- Process unit (ISBL) cost breakdown
- Infrastructure (OSBL) cost breakdown
- Plant construction cost breakdown per discipline
Costs per functional units (i.e., distillation, reaction, evaporation)
Costs per storage facilities, utilities facilities and auxiliary facilities
basic
Key Process Information
Capital Cost Analysis
Operating Cost Analysis
extended
Capacity Analysis
Pricing Basis
Utilities Consumption
Implementation Schedule
advanced
Process Flow Diagrams
Construction Cost Details
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The basic version describes the industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.
For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.
The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.
Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.
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I need an economic analysis, like the one presented in the report, but for another plant location… could you provide me that?
Yes! Intratec offers, for each report, an optional analysis called “Cost Analysis in Another Location”, which presents capital and operating costs of an industrial plant identical to the one discussed in the report but located in a country selected by you.
This optional analysis has the same structure of the report (chapters Capital Investment, Operating Costs, and Process Economics Summary). The costs presented in US dollars (with assumed exchange rate for local currency).
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