Polyethylene Terephthalate Production Process

Cost Analysis Report | PET E11A

Analysis Basis: United States | 2018 Q1 | 51 pages | Online Viewable Report Delivered in PDF Format

This report presents an up-to-date, detailed cost analysis (based on 2017/18 economic data) of Polyethylene Terephthalate (PET) production from ethylene glycol and purified terephthalic acid (PTA). The process examined is a typical melt-phase polymerization followed by solid-state polymerization. In this process, initially an oligomer intermediate is produced by the esterification of PTA with ethylene glycol. The oligomer then undergoes a melt-polymerization and a solid-state polymerization, leading to a bottle grade PET.

The economic analysis provided in the report targets a United States-based plant and discloses:

All costs involved in starting a new industrial plant (capital investment):
- Cost of construction:
  - Main process units
  - Surrounding infrastructure
  - Contingency
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
All costs surrounding the production of Polyethylene Terephthalate:
- Raw materials acquisition & utilities generation (manufacturing variable costs)
- Labor wages, maintenance, operating charges, overhead, taxes and insurance (manufacturing fixed costs)
- Administration, research and product distribution (corporate overhead costs)
Relevant technical coefficients:
- Raw materials consumption & products generation
- Labor requirements
Process block flow diagram
Description of the industrial plant:
- Main process units
- Site infrastructure

Key reference(s): (1) "Polyesters, Thermoplastic", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition; (2) "Polyesters", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition

We highly encourage you to see a preview of this report - you will get a clear notion of the information you will get with this report. This preview shows you report table of contents, abstract, content excerpts, report development methodology and more.

You may add optional analyses and/or data that complement the report Polyethylene Terephthalate Production Process - Cost Analysis - PET E11A. Such optionals can only be purchased with this report.

Capital Investment Details

Plant Construction Cost Breakdown per Discipline
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- Get a more detailed perspective on the Plant Construction Cost and understand the impact of direct construction costs and indirect construction costs.
- The analysis presents the plant construction cost divided in direct costs, indirect costs and contingency.
- Direct costs broken down into bare equipment, equipment setting, piping civil, steel, instrumentation & control, electrical, insulation, and painting.
- Indirect costs are divided in engineering & procurement,construction material & indirects, general & administrative overheads and contract fee.
- Buy this optional analysis for USD 149
Economic Analysis for Different Capacities
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Analysis depicting how the economics of the process is impacted by the plant scale. This study considers alternative capacities and present, for each scenario, the following figures:
- Plant cost, broken down into process units (ISBL), process contingency, site infrastructure (OSBL) and project contingency.
- Working capital and additional capital requirements
- Variable and fixed operating costs, as well as depreciation
- Remaining components of product value: corporate overhead and return on capital employed (ROCE)
Purchase the report in the 'Download PDF' format and also get an interactive spreadsheet in which the user may define an alternative capacity and check the change of the above mentioned figures.
Buy this optional analysis for USD 149
Process Unit Cost Breakdown per Pieces of Equipment
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- Report presenting a percentage breakdown of the investment necessary to the erection of the process unit (also known as inside battery limits, ISBL), per functional unit included in the process. Each functional unit is a significant step in the process (i.e., distillation, reaction, evaporation).
- Buy this optional analysis for USD 399
Infrastructure Cost Breakdown per Pieces of Equipment
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- Report presenting a percentage breakdown of the investment necessary to the erection of the site infrastructure (also known as outside battery units, OSBL, or offsite facilities), per storage facilities, utilities facilities and auxiliary facilities.
- Buy this optional analysis for USD 299
Project & Construction Implementation Schedule
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- Know upfront a preliminary project implementation schedule, encompassing the period from the decision to invest to the start of commercial production.
- Schedule divided in (1) Basic Engineering, (2) Detailed Engineering, (3) Procurement, (4) Construction, and (5) Plant Start-up.
- Buy this optional analysis for USD 199

Production Cost Details

Utilities Consumption Breakdown
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- Detailed assessment of utilities consumption, presented per utility (e.g., steam, cooling water, electricity.)
- View utility consumption rates per unit of product generated.
- Know the share of each utility in the total utility costs.
- Buy this optional analysis for USD 199

Economics for Another Plant Location

Plant Capital Investment Analysis in a Country of Choice
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- This report shows how the investment necessary to the erection of the industrial plant is impacted by different local conditions.
- Examine plant capital investment in a selected country (e.g. the United States, China, Germany, Kuwait, Singapore, Japan and Brazil.)
- Buy this optional analysis for USD 299
Capital & Production Cost Summary in a Country of Choice
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- This supplemental analysis summarizes in a single datasheet the capital and production costs related to the process examined in a selected country (e.g. the United States, China, Germany, Kuwait, Singapore, Japan and Brazil.)
- Learn the investment required to construct a plant in the selected country (broken down into fixed capital, working capital and additional capital expenses).
- Know the production cost with the same level of detail of the report.
- Buy this optional analysis for USD 299

Technical Details

Process Flow Diagrams & Equipment List
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- Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.
- Buy this optional analysis for USD 499

Support

Basic Support Package (All responses are provided exclusively via Email)
- Clear questions with the experts who wrote this report.
- All responses are provided exclusively via Email.
- All inquiries are provided by Intratec Support Team in 3 business days.
- The support is available for 14 days after report delivery.
- The support is limited to 4 man-hours from Intratec Experts (equivalent to 8 specific questions about the report and optional analysis ordered).
- Buy this support package for USD 499

* Optional Analyses will be delivered as downloadable files only for those who purchase the report in the 'Download as PDF' format PET E11A.

All samples presented cover Polymer Grade (PG) Propylene production from ethylene and raffinate-2 using a metathesis process.

Although these samples do not cover the specific industrial process in which you may be interested in, they clearly demonstrate, in advance, the type of information you will get when you order each optional analysis.

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Additional Info

Report Introduction: This report presents an up-to-date, detailed cost analysis (based on 2017/18 economic data) of Polyethylene Terephthalate (PET) production from ethylene glycol and purified terephthalic acid (PTA). The process examined is a typical melt-phase polymerization followed by solid-state polymerization. In this process, initially an oligomer intermediate is produced by the esterification of PTA with ethylene glycol. The oligomer then undergoes a melt-polymerization and a solid-state polymerization, leading to a bottle grade PET.
Report Price: 799
Report Theme: Polyethylene Terephthalate
Report ID: PET E11A
Report Title: Polyethylene Terephthalate Production Process - Cost Analysis
Report Express Price: 299
Delivery Time: 5 business days
Delivery Time Express: 1 business days
Chemical SEO Name: Polyethylene Terephthalate
Analysis Period (YYYY QX): 2018 Q1
Download Price: 400
Report Year: 2017/18
Opt #24: 399
Opt #25: 299
Opt #26: 499
Opt #28: 199
Opt #33: 299