Bio-Paraxylene Production from Glucose (Fermentation Process)
p-Xylene Production Costs Report | Issue L | Q2 2024
Report Details |
100 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 100 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study approaches an economic analysis of p-Xylene production from glucose syrup in the United States. In this process, glucose is fermented to isobutanol intermediate, which is then converted to p-Xylene through dehydration, dimerization and dehydrocyclization.
The report provides a comprehensive study of p-Xylene production and related p-Xylene production cost, covering three key aspects: a complete description of the p-Xylene production process examined; an in-depth analysis of the related p-Xylene plant capital cost (Capex); and an evaluation of the respective p-Xylene plant operating costs (Opex).
The p-Xylene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The p-Xylene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The p-Xylene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Paraxylene. p-Xylene, or paraxylene is the most important commercial isomer among the xylenes group. Almost all of its production is converted to Terephthalic Acid and dimethyl terephthalate. p-Xylene is primarily manufactured by naphtha catalytic reforming, followed by separation of the xylenes isomers, crystallization or absorption for pxylene separation.
Raw Material
Glucose Syrup. Glucose (C6H12O6), also known as D-glucose and dextrose, is the most abundant sugar in nature. Commercial glucose products are available in both dry and syrup forms in a variety of purities and concentrations. Glucose uses include pharmaceuticals, food, chemicals and fuels. This compound is used as raw material in fermentative processes for the production of vitamins, organic acids, antibiotics, amino acids, enzymes, and polysaccharides.
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Production Process Information
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Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the p-Xylene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of p-Xylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the p-Xylene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different p-Xylene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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