L-Lysine-HCl Production from Glucose
Lysine Production Costs Report | Issue A | Q2 2024
Report Details |
100 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 100 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This feasibility study approaches an economic analysis of L-Lysine Monohydrochloride (or L-Lysine-HCl) production from glucose syrup in the United States using a conventional fermentation process. The L-Lysine-HCl is recovered via ion-exchange absorption and crystallization.
The report provides a comprehensive study of Lysine production and related Lysine production cost, covering three key aspects: a complete description of the Lysine production process examined; an in-depth analysis of the related Lysine plant capital cost (Capex); and an evaluation of the respective Lysine plant operating costs (Opex).
The Lysine production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Lysine plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Lysine plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises three major sections: (1) fermentation; (2) product recovery; and (3) product concentration, drying and packaging.
Fermentation. The culture media used in fermentation is prepared by mixing process water, glucose and nutrients. The fermentation is performed in fed-batch mode and under aerobic conditions. At the batch phase, the microorganism seed is fed into the fermenters, which were previously filled with the fermentation batch medium. After glucose exhaustion, the batch phase is finished and the fed-batch phase is started, during which, glucose and nutrients are continuously supplied until the desired L-Lysine concentration is achieved. At the end of the fermentation, the broth is sent to a buffer tank to provide a continuous flow in the further process steps.
Product recovery. The fermentation broth is sent to an ultrafiltration system for the removal of cell debris and other suspended solids. Subsequently, the liquor from ultrafiltration is fed to ion exchange columns, where L-Lysine is selectively adsorbed. The L-Lysine adsorbed is eluted from the ion exchange resins by washing with an aqueous ammonia solution.
Product concentration, drying and packaging. The L-Lysine eluate from ion exchange columns is mixed with mother liquor from product filtration and concentrated by evaporation. The concentrated lysine solution is acidified with hydrochloric acid, and free L-Lysine is converted to L-Lysine-HCl. Subsequently, the L-Lysine-HCl solution is sent to the crystallizer, and lysine salt is filtered. The mother liquor is recycled to the evaporator and the wet cake is conveyed to dryers. Final dry L-Lysine-HCl (98.5 wt%) is obtained and sent to packaging line before being stored in bags.
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Production Process Information
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Production Process Information
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Lysine production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Lysine process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Lysine production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Lysine plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Lysine Production Cost Reports
L-Lysine-HCl Production from Raw Sugar
This report presents the economics of Lysine production from raw sugar (sucrose). Sucrose is initially hydrolyzed into glucose and fructose (invert sugar). The invert sugars are then fermented to produce L-Lysine, which is recovered as L-Lysine-HCl. The economic analysis provided assumes a plant located in Germany.
Details: 100 kta Germany-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
L-Lysine Sulfate Production from Glucose
This report approaches the economics of L-Lysine Sulfate production from glucose syrup. In the process examined, glucose syrup is submitted to fed-batch fermentation to produce L-Lysine. The economic analysis provided assumes a plant located in the United States.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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