Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: E
ICC - Volume: 242
ICC - Report ID: 242-E
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: C4 to C12+ Linear Alpha Olefins from Ethylene (Iron Complex Catalyst)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 242-A,242-B,242-C,242-D,242-F
ICC - Related Reports List: 172-A,280-A,172-B
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/242-E.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>C4 to C12+ Linear Alpha Olefins</b>. Linear alpha olefins (C4 to C12+) are important intermediates used in the production of synthetic lubricants, detergents, and plastics. Their even-numbered carbon chains make them highly reactive and versatile in applications ranging from polyethylene production to surfactants in personal care products. Linear alpha olefins are typically produced through the oligomerization of ethylene. They are stored and transported as liquids and are a key component in the petrochemical industry, particularly in the manufacture of polymers and lubricants.</p> <h6>Raw Material</h6> <p><b>Ethylene</b>. Ethylene is known as a key building block for the petrochemical industry, being one of the largest-volume petrochemical produced worldwide. It is widely used as chemical intermediate in the production of several end products, including plastics, resins and fibers. Ethylene is largely produced by thermal cracking of petroleum-based feedstocks, in the presence of steam. It is stored in a liquid state under high pressure or at low temperatures. However, ethylene is, most of times, directly supplied to its consumers.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/242-E.jpg
ICC - Short Description: This report approaches an economic analysis of LAO production from ethylene in the United States. The process examined in this report produces C4 to C12+ linear alpha-olefins via ethylene oligomerization, following a process similar to DuPont Versipol process.
ICC - Main Product: Linear Alpha Olefins
ICC - Plant Capacity: 400.00
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C4 to C12+ Linear Alpha Olefins from Ethylene (Iron Complex Catalyst)

Linear Alpha Olefins Production Costs Report | Issue E | Q2 2024

Production Cost Report

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Report Details
400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 400 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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$2,699 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Linear Alpha Olefins production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Linear Alpha Olefins process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Linear Alpha Olefins production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Linear Alpha Olefins plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Linear Alpha Olefins Production Cost Reports

C4 to C18+ Linear Alpha Olefins Production

This feasibility study presents an economic analysis of Linear Alpha Olefins (LAO) production from ethylene in the United States. The process presented is similar to Shell Higher Olefins Process (SHOP) in which LAOs ranging from C4 to C18 are obtained. This process comprises three steps: oligomerization, isomerization and disproportionation.

Details: 425 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 425 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

C4 to C30+ Linear Alpha Olefins Production

This report provides the economics of Linear Alpha Olefins (LAO) production from ethylene in the United States. The process examined in this report produces LAOs ranging from C4 to C30+ using a process similar to Chevron Phillips process. Ethylene is initially submitted to oligomerization, and this reaction effluent is subjected to a transalkylation reaction.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

C4 to C16+ Linear Alpha Olefins Production

This study presents a techno-economic analysis of LAO production from ethylene in the United States. In this report, a process similar to INEOS process is analyzed, producing linear alpha-olefins ranging from C4 to C16+, mainly C6 to C10. Ethylene oligomerization is carried out in a reaction with triethylaluminum produced on site, increasing the chain of the alkyls bonded aluminum.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

C4 to C12+ Linear Alpha Olefins from Ethylene (Zirconium Catalyst)

This report presents the economics of LAO production from ethylene in the United States. In this case, C4 to C12+ linear alpha-olefins are obtained via a process similar to Alpha-SABLIN process (jointly developed by SABIC and Linde). This process employs a bubble-column type reactor in which a homogenous catalyst system is introduced together with a solvent.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

C6 to C8 Linear Alpha Olefins Production

This report provides a feasibility study of Linear Alpha Olefins (LAO) production from ethylene in the United States using a process similar to Sasol Technology. In this process, ethylene is oligomerized to produce mainly C6 and C8 linear alpha-olefins.

Details: 400 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $999 USD

The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Ethylene Production from Naphtha (Low Severity Steam Cracking)

This report presents the economics of a naphtha-based steam cracker, equipped with an electricity cogeneration unit. In this process, naphtha is thermally cracked at low severity conditions, maximizing propylene to Ethylene ratio. The analysis is based on a plant located in Germany.

Details: 800 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Ethane

This report presents the economics of Polymer Grade (PG) Ethylene production from ethane in the United States. In the process under analysis, ethane is thermally cracked in pyrolysis furnaces through the use of steam, yielding Ethylene. A hydrogen-rich gas is generated as by-product.

Details: 1,200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

UHVI Polyalphaolefins Production

This report assesses the economics of industrial Ultra High Viscosity Index (UHVI) Polyalphaolefins (PAO) production, assuming a plant located in the United States.

Details: 6 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $1,999 USD

The cost analyses presented in this report target a 6 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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