Bimodal HDPE from Ethylene and 1-Butene (Similar to UNIPOL)
Production Cost Report | HDPE E12A
Details: 450 kta United States-based plant | Q1 2022 | 107 pages | Buy From $799 USD |
This report presents a cost analysis of a 450 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.
This report presents an up-to-date, detailed cost analysis of High Density Polyethylene (HDPE) bimodal production from ethylene and 1-butene using a gas phase process. The process examined is similar to Univation UNIPOL process. In this process, ethylene is polymerized in combination with 1-butene in the gas-phase in a reaction loop consisting of a fluidized-bed reactor, a compressor and a heat exchanger.
This report, HDPE E12A, is a best-in-class examination of HDPE production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:
- Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
- Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
- Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
- And much more . . .
Key reference(s):
(1) US Patent 8957167, issued to Univation in 2015
(2) US Patent 20030171512, issued to Univation in 2003
(3) US Patent 8378029, issued to Univation in 2013
Report Content
Key Process Information
Assessments of relevant technical coefficients, accompanied by process descriptions that include:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units descriptions
- Site infrastructure description
- Block Flow Diagram
Utilities Consumption
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Percentage of each utility in the total utility costs.
Process Flow Diagram
Schematic representation of relevant process operations
- Key process streams
- Main pieces of equipment
- Main utilities consumed
Capital Cost Analysis
Analysis detailing all costs involved in starting a new industrial plant (capital investment):
- Cost of construction (main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Implementation Schedule
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Construction Cost Details
- Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
- Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
- Costs for plant construction, per discipline
Operating Cost Analysis
Analysis comprising all costs surrounding the production of a chemical:
- Raw materials acquisition and utilities generation (variable manufacturing costs)
- Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
- Corporate overhead costs
Capacity Analysis
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
Customized Analyses
Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.
Frequently Asked Questions
I have questions about a report . . . is there a more detailed description of its content?
What are the differences among the basic, extended and advanced versions of Intratec reports?
Can I purchase just a chapter or an appendix of a report?
If I purchase a basic version of a report, can I upgrade it to another version later?
Do you provide reports without being updated? Can I purchase out-of-date reports from the reports store?
If I order a report, will I be able to obtain answers to questions I may have about it?
How are Intratec reports delivered?
I need an economic analysis, like the one presented in the report, but for another plant capacity / location… could you provide me that?
Can I share Intratec reports?
For more information visit our Help Center