Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 266
ICC - Report ID: 266-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Solid FDCA Production from HMF
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 266-A,266-B,266-D
ICC - Related Reports List: 353-A,310-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/266-C.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>FDCA</b>. FDCA (2,5-Furandicarboxylic Acid, Solid) is an emerging bio-based chemical used as a renewable alternative to terephthalic acid in the production of biodegradable plastics and resins. It is gaining attention in sustainable packaging solutions. FDCA is produced through the oxidation of renewable sugars like fructose. It is stored as a solid powder and is valued for its potential to reduce the environmental footprint of plastic production.</p> <h6>Raw Material</h6> <p><b>HMF</b>. HMF (Hydroxymethylfurfural) is a renewable organic compound derived from the dehydration of sugars, and it serves as an important building block for the production of biofuels, plastics, and chemicals. HMF is recognized for its potential in biomass conversion processes. HMF is produced through the catalytic conversion of fructose or glucose and is stored as a viscous liquid. Its role in the development of sustainable chemical processes and materials is gaining attention in the bioeconomy.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/266-C.jpg
ICC - Short Description: This analysis presents a process, in which hydroxymethylfurfural (HMF) is oxidized to generate 2,5-Furandicarboxylic Acid (FDCA). FDCA is recovered from the reaction product in solid form. The economic analysis is based on a plant located in the United States.
ICC - Main Product: FDCA
ICC - Plant Capacity: 270.00
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Solid FDCA Production from HMF

FDCA Production Costs Report | Issue C | Q3 2024

Production Cost Report

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270 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 270 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

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Plant Capital Cost Summary

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the FDCA production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of FDCA process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the FDCA production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different FDCA plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other FDCA Production Cost Reports

FDCA Production from Glucose

This report presents the economics of 2,5-Furandicarboxylic Acid (FDCA) production from glucose syrup via a furan process similar to Avantium YXY technology. Initially, glucose is enzymatically isomerized into fructose, which is dehydrated in the presence of methanol, yielding methoxymethylfurfural (MMF). Finally, MMF is oxidized to FDCA. The economic analysis assumes a plant constructed in the United States.

Details: 270 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 270 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

FDCA Production from Raw Sugar

This report presents the costs associated with the construction of a plant producing FDCA from raw sugar (sucrose) in Germany. Initially, sucrose is hydrolyzed into glucose and fructose and the glucose obtained is enzymatically isomerized into fructose. It is then dehydrated in ionic liquid medium, yielding hydroxymethylfurfural, which is finally oxidized to FDCA. The process examined is based in a non-commercial route.

Details: 90 kta Germany-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 90 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Polyethylene Furanoate Production from FDCA

This report presents the economics of Polyethylene Furanoate (PEF) production from monoethylene glycol (MEG) and 2,5-furandicarboxylic acid (FDCA). In the process under analysis, FDCA and MEG are polymerized to PEF in two polymerization steps: melt-phase polymerization and solid-state polymerization. The economic analysis provided assumes a plant located in the United States.

Details: 300 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $1,199 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydroxymethylfurfural Production

This report presents the economics of Hydroxymethylfurfural (HMF) production from glucose syrup. In the process examined, glucose is enzymatically isomerized into fructose. It is then dehydrated in the presence of n-butanol, yielding HMF. The economic analysis performed assumes a plant located in the United States.

Details: 65 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 65 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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