Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 181
ICC - Report ID: 181-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Ethylene Dichloride from Ethylene and Chlorine (LTC Process)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 181-A,181-B,181-D
ICC - Related Reports List: 176-A,111-B,111-A,172-B,176-E,172-A
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/181-C.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Ethylene Dichloride</b>. Ethylene dichloride (also known as 1,2-Dichloroethane, EDC and DCE) is by far the most produced chlorinated hydrocarbon. It is mainly employed in the production of vinyl chloride monomer (VCM), starting material for the production of polyvinyl chloride (PVC). Virtually all commercial production of EDC is based on the chlorination of ethylene, where chlorine or hydrogen chloride with oxygen may be used as chlorinating agent. Chlorination based on chlorine is referred to as direct chlorination, and as oxychlorination when based on hydrogen chloride. Actually, while most of the EDC plants are integrated to vinyl chloride monomer plants, both processes are employed in parallel for EDC production, in such a way that the hydrogen chloride by-product from VCM production is consumed in the oxychlorination process.</p> <h6>Raw Materials</h6> <p><b>Ethylene</b>. Ethylene is known as a key building block for the petrochemical industry, being one of the largest-volume petrochemical produced worldwide. It is widely used as chemical intermediate in the production of several end products, including plastics, resins and fibers. Ethylene is largely produced by thermal cracking of petroleum-based feedstocks, in the presence of steam. It is stored in a liquid state under high pressure or at low temperatures. However, ethylene is, most of times, directly supplied to its consumers.</p> <b>Chlorine</b>. Chlorine figures among the most important chemical commodities. It is an indispensable intermediate in the chemical industry, employed in the manufacture of a multitude of end products (e.g. materials of construction, solvents, pesticides, etc). Most of chlorine produced on commercial scale is based on electrolysis of aqueous sodium chloride (brine), which also generates caustic soda and hydrogen as co-products (chlor-alkali processes).</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/181-C.jpg
ICC - Short Description: This report presents a techno-economic analysis of Ethylene Dichloride (EDC) production from ethylene and chlorine in the United States using a direct chlorination process consisting in a liquid-phase low temperature chlorination (LTC). In this process, ethylene is chlorinated to EDC in liquid phase, using EDC itself as the solvent.
ICC - Main Product: Ethylene Dichloride
ICC - Plant Capacity: 500.00
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Ethylene Dichloride from Ethylene and Chlorine (LTC Process)

Ethylene Dichloride Production Costs Report | Issue C | Q2 2024

Production Cost Report

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500 kta United States-based plant   |   Q2 2024   |   107 pages

This report presents a cost analysis of a 500 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Ethylene Dichloride production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Ethylene Dichloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Ethylene Dichloride production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Ethylene Dichloride plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Ethylene Dichloride Production Cost Reports

Ethylene Dichloride from Ethylene and Chlorine (HTC with Distillation)

This report presents a techno-economic analysis of Ethylene Dichloride (EDC) production from ethylene and chlorine in the United States using a direct chlorination process consisting in a liquid-phase high temperature chlorination (HTC). In this process, ethylene is chlorinated to EDC in liquid phase, using EDC itself as the solvent.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Dichloride Production from Ethylene and HCl

This feasibility study approaches the economics of Ethylene Dichloride (EDC) production from ethylene and hydrogen chloride in the United States using an oxychlorination process carried out in fluidized-bed reactors. In the oxychlorination, hydrogen chloride (HCl) is reacted with ethylene and oxygen, yielding EDC and water.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Chlorine Production from Sodium Chloride (Membrane Process)

This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chlorine Production from Sodium Chloride (Diaphragm Process)

This study presents the economics of Chlorine production from sodium chloride via a diaphragm plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a diaphragm cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Naphtha (Low Severity Steam Cracking)

This report presents the economics of a naphtha-based steam cracker, equipped with an electricity cogeneration unit. In this process, naphtha is thermally cracked at low severity conditions, maximizing propylene to Ethylene ratio. The analysis is based on a plant located in Germany.

Details: 800 kta Germany-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) Germany-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ethylene Production from Ethane

This report presents the economics of Polymer Grade (PG) Ethylene production from ethane in the United States. In the process under analysis, ethane is thermally cracked in pyrolysis furnaces through the use of steam, yielding Ethylene. A hydrogen-rich gas is generated as by-product.

Details: 1,200 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Vinyl Chloride Production from Ethylene Dichloride

This report presents the economics of Vinyl Chloride production from ethylene dichloride (EDC) in the United States using a typical thermal cracking process. In the process under analysis, EDC is thermally cracked to produce Vinyl Chloride, also generating hydrogen chloride as a by-product.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Vinyl Chloride Production from Ethylene and EDC

This report presents the production cost of Vinyl Chloride from ethylene and ethylene dichloride (EDC) in the United States. The process examined combines two process. First, Vinyl Chloride is produced via thermal cracking of EDC, which generates hydrogen chloride (HCl). It is then used as raw material with ethylene in the EDC production via oxychlorination.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue E   From $1,199 USD

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