Ethanol Production from Corn Dry Milling
Ethanol Production Costs Report | Issue C | Q2 2024
Report Details |
300 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 300 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This study presents the economics of hydrous Ethanol production from corn in the United States using a typical dry milling process. Initially, corn is ground, slurried with water and then submitted to enzymatic hydrolysis, which convert starch to glucose. Next, the glucose is fermented to Ethanol by yeasts, yielding Hydrous Ethanol.
The report provides a comprehensive study of Ethanol production and related Ethanol production cost, covering three key aspects: a complete description of the Ethanol production process examined; an in-depth analysis of the related Ethanol plant capital cost (Capex); and an evaluation of the respective Ethanol plant operating costs (Opex).
The Ethanol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ethanol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ethanol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises three major sections: (1) Liquefaction & Saccharification; (2) Fermentation; and (3) Products Separation.
Liquefaction & Saccharification. Initially, the corn is ground in order to increase its surface area, exposing starch and allowing more efficient hydrolysis to occur. Then, in liquefaction and saccharification steps, the startch content of the corn is broken down into smaller glucose units. Such liquefaction and saccharification involves enzymatic hydrolyses of the startch under controlled temperature and pH, where alpha-amylase and gluco-amylase hydrolyze starch into fermentable sugars.
Fermentation. Next, the glucose solution from saccharification is fed to the fermentation vessel, where Ethanol is produced from glucose by yeast fermentation. The fermentation is carried out in batch mode and under anaerobic process conditions. The pH control of the fermentation is made by addition of lime. The temperature is controlled by recirculation through external heat exchangers.
Products Separation. Each fermentation batch produces a mixture called beer, containing yeast, bran, gluten, and about 9 wt% (12% by volume) of Ethanol. Subsequently, the beer passes through concentration and distillation steps, yielding Hydrous Ethanol. The non-fermented material recovered is passed through centrifugation, evaporation and drying steps to produce Distiller's Dried Grain with Solubles (DDGS) as by-product.
Up-to-date PDF Report
Professional report based on Q2 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q2 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q2 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q2 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ethanol production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Ethanol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ethanol production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ethanol plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Ethanol Production Cost Reports
Cellulosic Ethanol from Corn Stover (Ammonia Conditioning)
This study presents the economics of second generation Ethanol production from corn stover in the United States. The process under analysis consists in a biochemical conversion composed of three main steps. Initially, biomass undergoes pretreatment with dilute acid and ammonia conditioning. Then, the cellulose is hydrolyzed to sugars, which are fermented to ethanol.
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cellulosic Ethanol from Corn Stover (Overliming)
This study presents the economic analysis of Ethanol production from corn stover in the United States. The process under analysis consists in a biochemical conversion composed of three main steps. Initially, biomass undergoes pretreatment with dilute acid and overliming. Then, the cellulose is hydrolyzed to sugars, which are fermented to ethanol.
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Wood Chips (Gasification and Direct Conversion)
This report provides a economic analysis of second generation Ethanol production from wood chips via a thermochemical process in the United States. In this process, biomass is subjected to gasification generating syngas, which is then converted to hydrous Ethanol.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol and Sugar Production from Sugarcane
This report presents a techno-economic study of hydrous Ethanol and raw sugar production from sugarcane using a typical process in Brazil. In this process, part of the sugarcane juice is used in the production of raw sugar and part is fermented to produce hydrous Ethanol. The sugarcane bagasse is burned for electricity generation.
Details: 150 kta Brazil-based plant | Q2 2024 | 107 pages | Issue E From $799 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) Brazil-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol Production from Sugarcane
This study provides an economic analysis of hydrous Ethanol production in Brazil using a typical process based on sugarcane feedstock. In this process, sucrose is extracted from sugarcane and it is fermented to produce hydrated Ethanol. The sugarcane bagasse is burned for electricity generation.
Details: 150 kta Brazil-based plant | Q2 2024 | 107 pages | Issue F From $799 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) Brazil-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Cellulosic Ethanol from Switchgrass (Ammonia Conditioning)
This report presents the economics of second generation Ethanol production from switchgrass in the United States via a biochemical conversion process composed of three main steps. Initially, biomass undergoes pretreatment with dilute acid and ammonia conditioning. Then, the cellulose is hydrolyzed to fermentable sugars, which are fermented to Ethanol. Electricity is also generated.
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue G From $799 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Corn Stover (Digestion with SO2-Ethanol-Water Solution)
This report presents a techno-economic analysis of second generation Ethanol production from corn stover in the United States using a process similar to AVAP technology, developed by American Process. In this process, biomass is fractionated into cellulose, hemicelluloses and lignin by using a sulfur dioxide-ethanol-water solution. The cellulose and hemicelluloses obtained from biomass are converted to monomeric sugars, which are then used to produce Ethanol via fermentation.
Details: 80 kta United States-based plant | Q2 2024 | 107 pages | Issue H From $799 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Wood Chips (Digestion with SO2-Ethanol-Water Solution)
This report presents a techno-economic analysis of Ethanol production from wood chips in the United States using a process similar to AVAP, developed by American Process. In this process, cellulose and hemicelluloses are obtained from biomass and are used to produce hydrous Ethanol via fermentation of monomer sugars.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue I From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Sugarcane Bagasse (Digestion with SO2-Ethanol-Water Solution)
This report approaches the economics of second generation Ethanol production from sugarcane bagasse in Brazil using a biochemical conversion process similar to AVAP technology, developed by American Process. In this process, biomass is fractionated into cellulose, hemicelluloses and lignin by using a sulfur dioxide-ethanol-water solution. The cellulose and hemicelluloses obtained from biomass are converted to monomeric sugars, which are then used to produce Ethanol via fermentation.
Details: 80 kta Brazil-based plant | Q2 2024 | 107 pages | Issue J From $799 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) Brazil-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Corn Stover (Hemicelluloses Extraction)
This feasibility study presents the economics of Ethanol production from corn stover in the United States using a process similar to GreenPower, developed by American Process. In this process, only hemicelluloses are extracted from biomass and used to produce hydrous ethanol via fermentation of monomer sugars.
Details: 80 kta United States-based plant | Q2 2024 | 107 pages | Issue K From $799 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Wood Chips (Hemicelluloses Extraction)
This feasibility study provides the economic analysis of second generation Ethanol production from wood chips in the United States. The process examined is similar to GreenPower, also developed by American Process. In this process, only hemicelluloses are extracted from biomass and are used to produce hydrous Ethanol.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue L From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Sugarcane Bagasse (Hemicelluloses Extraction)
This feasibility study provides the economic analysis of second generation Ethanol production from sugarcane bagasse in Brazil. The process examined is similar to GreenPower, also developed by American Process. In this process, only hemicelluloses are extracted from biomass and are used to produce hydrous Ethanol via fermentation of monomer sugars.
Details: 80 kta Brazil-based plant | Q2 2024 | 107 pages | Issue M From $799 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) Brazil-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Municipal Solid Waste (Digestion with SO2-Ethanol-Water Solution)
This report presents a techno-economic study of Ethanol production from municipal solid waste (MSW) in the United States using a process similar to AVAP technology, developed by American Process. In this process, the MSW is fractionated into cellulose, hemicelluloses and lignin by using a sulfur dioxide-ethanol-water solution. The cellulose and hemicelluloses obtained from biomass are converted to monomeric sugars, which are then used to produce Ethanol via fermentation.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue N From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Switchgrass (Digestion with SO2-Ethanol-Water Solution)
This feasibility study provides an economic analysis of Ethanol production from switchgrass in the United States using a biochemical conversion process similar to AVAP technology, developed by American Process. In this process, biomass is fractionated into cellulose, hemicelluloses and lignin by using a sulfur dioxide-ethanol-water solution. The cellulose and hemicelluloses obtained from biomass are converted to monomeric sugars, which are then used to produce Ethanol via fermentation.
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue O From $799 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol Production from Ethylene
This report presents the economics of hydrous Ethanol production from ethylene in the United States using a typical direct hydration process. In this process a catalytic addition of water to ethylene occurs via a phosphoric acid catalyst in a fixed-bed reactor.
Details: 200 kta United States-based plant | Q2 2024 | 107 pages | Issue P From $999 USD
The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol Production from Sorghum
This report presents an economic analysis of hydrous Ethanol production in the United States using a typical process based on sorghum feedstock. In this process, free sugars are extracted from the sorghum, while cellulose is hydrolyzed. The mixture is then fermented to produce hydrated ethanol.
Details: 120 kta United States-based plant | Q2 2024 | 107 pages | Issue Q From $999 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Wood Chips (Gasification and Hydrocarbonylation)
This study provides the economics of cellulosic Ethanol production from wood chips in the United States. In this case, wood chips are gasified to syngas. Syngas is converted to methanol, which is then converted to dimethyl ether (DME) intermediate and finally converted to Ethanol via hydrocarbonylation.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue R From $1,199 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol from Wood Chips (Gasification and Mixed Alcohols Synthesis)
This report presents the economics of Anhydrous Ethanol production from wood chips in the United States. In the process examined, wood feedstock is submitted to direct gasification, producing synthesis gas. Next, the syngas is converted to mixed alcohols. The alcohol mixture is then distilled, yielding ethanol and a mixture of higher molecular weight alcohols.
Details: 100 kta United States-based plant | Q2 2024 | 107 pages | Issue S From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethanol Production from Municipal Solid Waste (Gasification)
This study provides an economic analysis of Ethanol production from municipal solid waste (MSW) using an integrated process in the United States. After pretreatment, MSW is gasified to syngas. The synthesis gas is then sent to a tar reforming and a steam reforming to convert methane and residual light hydrocarbons into more syngas and also adjust its H2/CO ratio. Finally, the syngas is transformed into ethanol and higher alcohols using Fischer-Tropsch catalysts.
Details: 80 kta United States-based plant | Q2 2024 | 107 pages | Issue T From $1,199 USD
The cost analyses presented in this report target a 80 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Ethylene from Ethanol (Similar to Hummingbird Process)
This study presents a techno-economic analysis of Green PG Ethylene production from hydrous ethanol in the United States using a dehydration process similar to the TechnipFMC’s Hummingbird process (former BP Chemicals). The reaction is carried out in multiple stage reactors with inter stage heaters in vapor phase.
Details: 210 kta United States-based plant | Q2 2024 | 107 pages | Issue I From $799 USD
The cost analyses presented in this report target a 210 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Ethylene from Ethanol (Similar to Chematur Process)
This report provides the economics of Green Polymer Grade (PG) Ethylene production from hydrous ethanol in the United States using a dehydration process examined in this report is similar to the processes developed by Chematur and Petron. In this process, the reaction is carried out multiple reactors in series and a single furnace.
Details: 300 kta United States-based plant | Q2 2024 | 107 pages | Issue J From $799 USD
The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports