Production Cost Report
ICC - Is Bespoken: 1
ICC - Main References: ?
ICC - Issue: H
ICC - Volume: 375
ICC - Report ID: 375-H
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Dimethyl Ether from Natural Gas (Methanol as Co-Product)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 375-A,375-E,375-G,375-J,375-B,375-C,375-D,375-F,375-I
ICC - Related Reports List: 001-B,001-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/375-H.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>Dimethyl Ether</b>. Dimethyl Ether (a.k.a. DME), is the simplest aliphatic ether, containing only two carbon atoms. This organic compound has been used in the production of the methylating agent dimethyl sulfate, as an aerosol propellant, coolant and in a number of other applications. More recently, DME has attracted considerable attention as a synthetically produced alternative to diesel, able to produce clean energy in the future.</p> <p><b>Methanol</b>. Methanol is one of the most important chemical raw materials, used as a solvent, starting material in the production of chemicals and in the fuel sector. Currently, more than 95% of commercial methanol is synthetically produced from synthesis gas, or syngas, which is a mixture of hydrogen and carbon monoxide. </p> <h6>Raw Material</h6> <p><b>Natural Gas</b>. Natural gas is a naturally occurring mixture of hydrocarbon found in porous subsurface geologic formations. It is composed mainly of methane, but also contains varying amounts of higher hydrocarbons such as ethane, propane, and butane. Additionally, natural gas may also include non-hydrocarbon components considered impurities such as nitrogen, carbon dioxide, and hydrogen sulfide. Natural gas is primarily used as a source of heat energy for residential, commercial, and industrial applications. It may also be used in the production of important chemicals such as ammonia, methanol, and hydrogen. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/375-H.jpg
ICC - Short Description: This report presents the economics of Dimethyl Ether (DME) production from natural gas in the United States. The process under analysis is a two-step process. The first step comprises the conversion of natural gas into synthesis gas (syngas) through combined reforming and subsequent formation of methanol from syngas. The second step consists of the catalytic dehydration of methanol to generate DME.
ICC - Main Product: Dimethyl Ether
ICC - Plant Capacity: 1020.00
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ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Dimethyl Ether from Natural Gas (Methanol as Co-Product)

Dimethyl Ether Production Costs Report | Issue H | Q3 2024

Production Cost Report

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1,020 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 1,020 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Dimethyl Ether production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Dimethyl Ether process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Dimethyl Ether production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Dimethyl Ether plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Dimethyl Ether Production Cost Reports

Dimethyl Ether Production from Natural Gas & CO2 (Indirect Method)

This report presents the economics of Dimethyl Ether (DME) production from natural gas and carbon dioxide (CO2) in the United States. The process under analysis comprises the reforming of natural gas with CO2 for generating synthesis gas (syngas). Syngas, in turn, is used as feed for the two-step DME synthesis - the gas is first converted into methanol and methanol intermediate is dehydrated into DME in a different reactor after methanol purification.

Details: 130 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue F   From $1,499 USD

The cost analyses presented in this report target a 130 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Dimethyl Ether from CO2-Rich Natural Gas (CO2 Removal Pre-Treatment)

This report presents the economics of Dimethyl Ether (DME) production from natural gas with high CO2 content in the United States. The process under analysis consists of four major steps. The first step comprises an amine treatement of natural gas for the removal of CO2. In the second step, natural gas is fed to a combined reforming process producing synthesis gas (syngas) which is, subsequently, converted into methanol. The final step consists of the catalytic dehydration of methanol to generate DME.

Details: 1,020 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue I   From $5,000 USD

The cost analyses presented in this report target a 1,020 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Methanol Production from Natural Gas (Steam Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In the process examined, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and then the syngas is converted into Methanol.

Details: 1,000 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 1,000 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Methanol Production from Natural Gas (Combined Reforming)

This study presents the economics of large-scale Methanol production from natural gas in the United States. In this process, natural gas is first converted into synthesis gas (syngas) by means of conventional steam reforming and secondary autothermal reforming. Then, the syngas is converted into Methanol.

Details: 1,700 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 1,700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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