Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 119
ICC - Report ID: 119-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Copper(II) Sulfate Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 089-F,089-B
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/119-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Copper Sulfate</b>. Copper II Sulfate (a.k.a. Cupric Sulfate) is an inorganic compound that can be found in many forms, with pentahydrate being the most common of them. The pentahydrate is a blue crystalline solid that can be converted to the monohydrate form by heating at temperatures above 110°C and to the anhydrous salt above 250°C.</p> <h6>Raw Materials</h6> <p><b>Copper</b>. Copper is a conductive metal used in electrical wiring, electronics, plumbing, and industrial machinery. Its high conductivity and malleability make it essential for electrical and thermal applications. Copper is mined from ore deposits and refined through smelting and electrolysis. It is stored in sheets, wires, or ingots and is critical to industries reliant on electrical components and infrastructure.</p> <b>Sulfuric Acid</b>. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/119-A.jpg
ICC - Short Description: This report analyses the economics of a typical Copper(II) Sulfate production process from copper metal and sulfuric acid in the United States. Copper metal is reacted with dilute sulfuric acid and oxygen from air, yielding copper (II) sulfate,
ICC - Main Product: Copper Sulfate
ICC - Plant Capacity: 360.00
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Copper(II) Sulfate Production

Copper Sulfate Production Costs Report | Issue A | Q2 2024

Production Cost Report

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Report Details
360 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 360 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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 Updated with Q2 2024 Data

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Copper Sulfate production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Copper Sulfate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Copper Sulfate production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Copper Sulfate plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Other Related Production Cost Reports

Sulfuric Acid from Sulfur (Single-Contact Process)

This report presents the economics of Sulfuric Acid production from sulfur in the United States. In this process, sulfur is burned to form sulfur dioxide, which is then converted to sulfur trioxide. This sulfur trioxide is converted to sulfuric acid by absorption with recirculating sulfuric acid solution in water in only one column.

Details: 1,480 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 1,480 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Sulfuric Acid from Spent Acid (Wet Gas Sulfuric Acid Process)

This report presents the economics of spent sulfuric acid regeneration via wet sulfuric acid (WSA) process in the United States. In this process, spent acid is decomposed to form sulfur dioxide and water. The sulfur dioxide is oxidized to sulfur trioxide, which is then regenerated to sulfuric acid by vapor-phase reaction with water.

Details: 150 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue F   From $999 USD

The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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