Caprolactam from Cyclohexane (Photonitrozation Process)
Caprolactam Production Costs Report | Issue F | Q2 2024
Report Details |
180 kta United States-based plant | Q2 2024 | 107 pages | Delivered in PDF |
This report presents a cost analysis of a 180 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report concerns the production of Caprolactam from cyclohexane in the United States. This report reviews a cyclohexane photonitrozation process (PNC). Initially, cyclohexane is submitted to PNC with nitrosyl chloride. The oxime produced is then subjected to Beckmann rearrangement and Caprolactam is formed.
The report provides a comprehensive study of Caprolactam production and related Caprolactam production cost, covering three key aspects: a complete description of the Caprolactam production process examined; an in-depth analysis of the related Caprolactam plant capital cost (Capex); and an evaluation of the respective Caprolactam plant operating costs (Opex).
The Caprolactam production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Caprolactam plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Caprolactam plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Caprolactam. Caprolactam is the key raw material used in the production of nylon 6 fibers and resins, essential in textiles, carpets, and engineering plastics. Its high tensile strength and durability make it invaluable in automotive and industrial applications. Caprolactam is produced via the cyclohexanone oxime process. It is stored as solid flakes or granules and remains in high demand due to the growing global need for synthetic fibers and resins.
Raw Material
Cyclohexane. Cyclohexane, a relatively stable cycloalkane, is an important intermediate in nylon manufacturing. In fact, almost all cyclohexane produced commercially is employed in the production of Adipic Acid and caprolactam, precursors to nylon. A very small fraction of the cyclohexane produced is consumed in minor miscellaneous uses, such as solvents and polymer reaction diluents. On a commercial scale, cyclohexane production is almost entirely based on hydrogenation of benzene.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Caprolactam production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Caprolactam process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Caprolactam production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Caprolactam plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Caprolactam Production Cost Reports
Caprolactam Production from Benzene
This report presents the economics of Caprolactam production from benzene located in the United States. Initially, benzene is hydrogenated to cyclohexane, which is oxidized to cyclohexanone. Then, the cyclohexanone undergoes an oximation reaction with hydroxylamine. Finally, the oxime produced is rearranged to Caprolactam.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $1,499 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam Production from Butadiene and Hydrogen Cyanide
This feasibility study shows the economics of a Caprolactam production process from butadiene and hydrogen cyanide based on an industrial plant located in the United States. Hexamethylenediamine (HMDA) is generated as by-product in the process under analysis.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $1,199 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam Production from Butadiene, CO, Hydrogen and Ammonia
This report presents the cost associated with a plant located in the United States producing Caprolactam from butadiene, carbon monoxide, hydrogen, and ammonia. The process under analysis involves the following steps: reaction of carbon monoxide with butadiene; hydrocarbonylation; amination and cyclization.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $1,499 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam from Cyclohexane (Oximation with Hydroxylamine)
This report presents the economics of Caprolactam production from cyclohexane located in the United States. Initially, cyclohexane is oxidized to a cyclohexanol/cyclohexanone. Then, the cyclohexanol is hydrogenated to cyclohexanone, which is submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to Caprolactam by Beckmann rearrangement.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue D From $1,199 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam Production from Phenol
This feasibility study examines the economics of a process producing Caprolactam from phenol located in the United States. Initially, phenol is hydrogenated to form cyclohexanone. The cyclohexanone is then submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to caprolactam by Beckmann rearrangement.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue E From $1,199 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam from Cyclohexane (Photonitrozation Process)
This report concerns the production of Caprolactam from cyclohexane in the United States. This report reviews a cyclohexane photonitrozation process (PNC). Initially, cyclohexane is submitted to PNC with nitrosyl chloride. The oxime produced is then subjected to Beckmann rearrangement and Caprolactam is formed.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue F From $1,499 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam Production from Toluene
This study reviews the economics of a process for Caprolactam production from toluene. Initially, toluene is oxidized to benzoic acid, which is then hydrogenated to hexahydrobenzoic acid. The hexahydrobenzoic acid is reacted with nitrosyl sulfuric acid and oleum for caprolactam production. The economic analysis performed is based on a plant constructed in the United States.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue G From $1,499 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam Production from Cyclohexanone
This report presents the economics of Caprolactam production from cyclohexanone in a plant located in the United States. In the process examined, the cyclohexanone feed undergoes an oximation reaction with hydroxilamine. The oxime produced is rearranged to Caprolactam.
Details: 180 kta United States-based plant | Q2 2024 | 107 pages | Issue H From $799 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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