Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: C
ICC - Volume: 362
ICC - Report ID: 362-C
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Butyraldehyde from Propylene and Syngas (N/Iso Ratio of 4:1)
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 362-A,362-B
ICC - Related Reports List: 230-B,230-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/362-C.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>n-Butyraldehyde</b>. n-Butyraldehyde is a key intermediate used in the manufacture of plasticizers, resins, and solvents. It is produced via the oxo process from propylene. It is a highly reactive aldehyde stored as a liquid and widely used in industrial organic synthesis.</p> <p><b>Isobutyraldehyde</b>. Isobutyraldehyde is a saturated aliphatic C4 aldehyde. Like other aldehydes, isobutyraldehyde finds widespread use as a chemical intermediate, mainly in the production of primary solvents and rubber antioxidants. Most of commercial production of this aldehyde is based on the Oxo Reaction of propylene hydroformulation of propylene, which generates n-butyraldehyde (precursor of 2-Ethylhexanol) and isobutyraldehyde as a side-product. Handling and storage of both n- and isobutyraldehyde is made using stainless steel, baked phenolic lined steel, or aluminum.</p> <h6>Raw Materials</h6> <p><b>Propylene</b>. Propylene, the main raw material consumed, is a colorless gas at room temperature. It is a low-boiling, flammable, and highly volatile gas, with molecular formula C3H6. Propylene reacts vigorously with oxidizing materials. It may be mildly irritating to the nose, throat, and respiratory tract; propylene has low acute toxicity from inhalation. PG Propylene has been mainly produced as ethylene manufacturing co-product (via steam cracking of paraffinic hydrocarbons) and by-product of petroleum refining (separation from refinery gas). Most recently, amid a tight propylene market, new and novel lower-cost chemical processes for on-purpose propylene production have emerged.</p> <b>Synthesis Gas</b>. Synthesis gas is a gas mixture mainly composed of carbon monoxide (CO) and hydrogen (H2). It is a raw material for the production of various products, such as methanol, hydrogen, carbon monoxide, dimethyl ether, oxo alcohols and many other chemicals. Syngas may be produced from both fossil sources (e.g. coal, petroleum or natural gas) and renewable materials, such as biomass or wood. Synthesis gas is produced industrially via different routes including steam methane reforming, partial oxidation, and dry reforming. Its composition can significantly vary from the production method used. </p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/362-C.jpg
ICC - Short Description: This report concerns the costs associated with the production of n-Butyraldehyde from propylene and syngas. The process under analysis is a propylene hydroformylation similar to the technology jointly developed by Rhodia (former Rhône-Poulenc) and Ruhrchemie. The economic analysis presented assumes a plant located in the United States.
ICC - Main Product: Butyraldehyde
ICC - Plant Capacity: 160.00
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Butyraldehyde from Propylene and Syngas (N/Iso Ratio of 4:1)

Butyraldehyde Production Costs Report | Issue C | Q2 2024

Production Cost Report

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160 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 160 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Butyraldehyde production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Butyraldehyde process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Butyraldehyde production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Butyraldehyde plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Butyraldehyde Production Cost Reports

Butyraldehyde from Propylene and Syngas (N/Iso Ratio of 30:1)

This report presents an economic analysis of n-Butyraldehyde production from propylene and syngas, assuming a plant located in the United States. The process under analysis is a propylene hydroformylation similar to the LP OXO technology jointly licensed by JM Davy and Dow, employing Selector 30 catalyst. The production ratio of n- to iso-butyraldehyde is about 30.

Details: 160 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 160 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Butyraldehyde from Propylene and Syngas (N/Iso Ratio of 10:1)

This feasibility study approaches n-Butyraldehyde production from propylene and syngas, assuming a plant located in the United States. The process under analysis is a propylene hydroformylation similar to the LP OXO technology jointly developed by JM Davy and Union Carbide, employing Selector 10 catalyst. The production ratio of n- to iso-butyraldehyde is about 10.

Details: 160 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 160 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Propylene Production from Ethylene and Butenes

This report presents the economics of Polymer Grade (PG) Propylene production from ethylene and raffinate-2. The process under analysis consists in a metathesis process similar to Lummus Technology's Olefins Conversion Technology (OCT). The economic analysis performed assumes a plant located in the United States.

Details: 350 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 350 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Production from Propane (Moving-Bed Reactor)

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Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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