Ammonium Nitrate Solution Production
Ammonium Nitrate Production Costs Report | Issue A | Q2 2024
| Report Details |
| 900 kta United States-based plant | Q2 2024 | 107 pages |
This report presents a cost analysis of a 900 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of a typical neutralization under vacuum process for the production of Ammonium Nitrate solution. The study examines a plant located in the United States using gaseous ammonia and nitric acid as raw materials.
The report provides a comprehensive study of Ammonium Nitrate production and related Ammonium Nitrate production cost, covering three key aspects: a complete description of the Ammonium Nitrate production process examined; an in-depth analysis of the related Ammonium Nitrate plant capital cost (Capex); and an evaluation of the respective Ammonium Nitrate plant operating costs (Opex).
The Ammonium Nitrate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ammonium Nitrate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Ammonium Nitrate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Ammonium Nitrate. Ammonium Nitrate (a.k.a. AN) is an inorganic salt with colorless and odorless crystals that are soluble in most organic solvents. The salt is hardly found in nature, for its high water solubility. It was first described in 1659 and, currently, is the most commercially important ammonium compound in production volume and usage terms. Its great importance comes from the fact that the salt incorporates nitrogen and makes it readily available, in both of the forms that plants and crops use: nitrate ion and ammonia.
Raw Materials
Ammonia. Ammonia (NH3) is one of the most produced synthetic chemicals worldwide. The main application of this world class commodity is in nitrogen fertilizers, followed by the synthesis of nitric acid. It is also used, to a lesser extent, in several other applications such as pulping of wood and as ingredient in household cleaners and drugs. Ammonia is produced basically by the reaction between nitrogen and hydrogen, in a 1:3 stoichiometric ratio. Its production routes are related to the source of the hydrogen used, being steam reforming the main one.
Nitric Acid. Nitric acid is a strong oxidizing acid used in the production of fertilizers, explosives, and in various chemical syntheses. It also plays a critical role in metal processing and the production of nitrates. Nitric acid is produced by oxidizing ammonia via the Ostwald process and is stored as a liquid. Its ability to act as both an oxidant and a nitrating agent makes it a key component in the production of ammonium nitrate for both agricultural and industrial applications.
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Production Process Information
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Ammonium Nitrate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Ammonium Nitrate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Ammonium Nitrate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Ammonium Nitrate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Ammonium Nitrate Production Cost Reports
Ammonium Nitrate Porous Prills Production
In this study, the production costs of Ammonium Nitrate porous prills (AN-PP) are reviewed. The process examined is a typical vacuum neutralization process using ammonia and nitric acid for ammonium nitrate production. It is then evaporated and transformed into AN-PP. The economic analysis presented assumes a plant constructed in the United States.
Details: 400 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Granulated Ammonium Nitrate Production
This report presents the economics of a plant producing granulated Ammonium Nitrate in the United States. The starting materials used in the plant are ammonia and nitric acid, which undergo vacuum neutralization to produce ammonium nitrate. It is then evaporated and granulated. The granulated Ammonium Nitrate generated is also known as emulsion grade Ammonium Nitrate.
Details: 400 kta United States-based plant | Q2 2024 | 107 pages | Issue C From $1,199 USD
The cost analyses presented in this report target a 400 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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This report presents the economics of Ammonia production from synthesis gas (syngas). In this process, hydrogen, recovered from syngas feedstock, and nitrogen, recovered from air, react producing Ammonia. The economic analysis performed assumes a plant located in the United States.
Details: 800 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $799 USD
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Concentrated Nitric Acid Production from Weak Nitric Acid
This study presents a feasibility analysis of Concentrated Nitric Acid (99 wt%) production from weak nitric acid (65 wt%) by extractive distillation using sulfuric acid as dehydrating agent. The economic analysis assumes a plant constructed in the United States.
Details: 250 kta United States-based plant | Q2 2024 | 107 pages | Issue E From $799 USD
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