Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 283
ICC - Report ID: 283-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: Allyl Polyethylene Glycol Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Related Reports List: 289-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/283-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Allyl Polyethylene Glycol</b>. Allyl PEG (a.k.a. Allyl Polyethylene Glycol) is a reactive polyether widely used in the production of polycarboxylate water-reducing agent. It is a polyether intermediate for silicone surfactants production. This allyl polyether may be obtained by different routes, such as by reacting ethylene oxide with allyl alcohol or by capping polyethylene glycol ether with allyl chloride.</p> <h6>Raw Materials</h6> <p><b>Chemicals</b>. </p> <b>Allyl Chloride</b>. Allyl chloride is an organic compound used as a starting material for producing epichlorohydrin, which is a key intermediate in the production of epoxy resins. It also finds use in the manufacture of pharmaceuticals and pesticides. Allyl chloride is produced by the chlorination of propylene and is stored as a liquid. Its reactivity and role in the synthesis of high-performance materials make it valuable in chemical industries.</p> <b>Polyethylene Glycol</b>. Polyethylene Glycol Methyl Ether is a polyether that prsents a terminal hydroxyl group and a non-reactive methoxy end group. This kind of polyether is widely employed in surfactants, as well as polyester and polyurethane based paints. As a polymer modifier, it is useful to improve overall polymer stability and compatibility with physiological tissues and liquids.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/283-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises two major sections: (1) Reaction; and (2) Purification.</p><p>Reaction. At first, the reactor is purged with nitrogen to guarantee an inert atmosphere during reaction and prevent side oxidative attack to MPEG. The reactor is then charged with MPEG, allyl chloride and catalyst (tetrabutylammonium bromide) at a molar ratio of 1:1.2:0.05 (MPEG:allyl chloride:catalyst). Once reactor is fully charged, its content is gradually heated to 60 °C. The reaction takes approximately 5 hours. During this period, a condenser at the top of the reactor guarantees that any allyl chloride vapors formed are returned to the reactor.</p><p>Purification. Once reaction is completed, the reactor mixture is sent to a mixing vessel. In that vessel, the reactor effluent is dissolved in ethyl acetate and washed multiple times with a saturated sodium chloride solution. The washed mixture is routed to a decanter, where an aqueous layer is separated from an organic phase comprising the reactor product. The remaining organic layer is than subjected to a vacuum evaporation step, in which ethyl acetate and remaining impurities are removed and a purified stream of Allyl PEG is obtained.</p>
ICC - Short Description: This report presents the economics of Allyl Polyethylene Glycol (PEG) production in the United States. The analysis assumes an industrial plant that generates Allyl PEG starting from PEG and allyl chloride. In this batchwise process, methoxy polyethylene glycol ether (MPEG) reacts with allyl chloride to generate an allyl-terminated polyethylene glycol methyl ether (Allyl PEG).
ICC - Main Product: Allyl PEG
ICC - Plant Capacity: 11.00
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Allyl Polyethylene Glycol Production

Allyl PEG Production Costs Report | Issue A | Q3 2024

Production Cost Report

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11 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 11 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

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Production Costs Datasheet

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Operating Cost Details

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Plant Capital Cost Summary

Summary outlining the capital cost required for building the Allyl PEG production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Allyl PEG process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Allyl PEG production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Allyl PEG plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

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Allyl Chloride Production

This report presents a techno-economic analysis of a typical chlorination process for Allyl Chloride production from chlorine and propylene considering a plant constructed in the United States.

Details: 100 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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